Study on the Root Causes and Prevention of Coating Cracks in the Cargo Hold of a Product Carrier

Recently, shipyards have been booming in the product carrier (PC) market of the global shipbuilding industry. Due to the rising market conditions, orders for large container vessels and PCs are also steadily increasing. According to the industry, freight rates for LR tankers (70K) and MR tankers (50...

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Main Authors: Myung-Su Yi, Kwang-Cheol Seo, Joo-Shin Park
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/10/1688
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author Myung-Su Yi
Kwang-Cheol Seo
Joo-Shin Park
author_facet Myung-Su Yi
Kwang-Cheol Seo
Joo-Shin Park
author_sort Myung-Su Yi
collection DOAJ
description Recently, shipyards have been booming in the product carrier (PC) market of the global shipbuilding industry. Due to the rising market conditions, orders for large container vessels and PCs are also steadily increasing. According to the industry, freight rates for LR tankers (70K) and MR tankers (50K) in the shipbuilding industry have rose to the highest level during the previous year. In order to secure the competitiveness of PCs, various core items are required, and Korean shipbuilders have been leading the market for a long time based on their knowledge of the design and production of low-fuel ships. In recent years, there have been frequent cases of coating cracks in the cargo hold after sea trial. All relevant rules presented by the classification so far are structural design, safety evaluation, and inspection standards, and coating cracks are considered a problem for coating makers. In other words, they must establish a standard coating measure agreed upon by all parties (owner, shipbuilder, and coating maker); therefore, solutions have been proposed by each shipping company. In this study, the causes of coating cracks occurring in the cargo hold of PCs during tank tests in sea trials were analyzed and measures to prevent them were studied. The main point of this study is assumed that coating crack are caused by mechanical load induced by structural behavior, and the numerical analysis methodology is newly introduced. Based on the results of the numerical analysis, it was confirmed that there is a high probability of coating cracks in the critical area where high stress occurs in the cargo hold. Therefore, the results obtained in this study will be useful to prevent coating cracks in future PC designs.
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spelling doaj.art-7e14d481402e420a9cc32a8a3c72e6912023-11-24T01:19:07ZengMDPI AGMetals2075-47012022-10-011210168810.3390/met12101688Study on the Root Causes and Prevention of Coating Cracks in the Cargo Hold of a Product CarrierMyung-Su Yi0Kwang-Cheol Seo1Joo-Shin Park2Department of Naval Architecture and Ocean Engineering, Chosun University, Gwangju 61452, KoreaDepartment of Ocean System Engineering, Graduate School, Mokpo National Maritime University, Mokpo 58628, KoreaShip & Offshore Research Institute, Samsung Heavy Industries Co., Ltd., Geoje 53261, KoreaRecently, shipyards have been booming in the product carrier (PC) market of the global shipbuilding industry. Due to the rising market conditions, orders for large container vessels and PCs are also steadily increasing. According to the industry, freight rates for LR tankers (70K) and MR tankers (50K) in the shipbuilding industry have rose to the highest level during the previous year. In order to secure the competitiveness of PCs, various core items are required, and Korean shipbuilders have been leading the market for a long time based on their knowledge of the design and production of low-fuel ships. In recent years, there have been frequent cases of coating cracks in the cargo hold after sea trial. All relevant rules presented by the classification so far are structural design, safety evaluation, and inspection standards, and coating cracks are considered a problem for coating makers. In other words, they must establish a standard coating measure agreed upon by all parties (owner, shipbuilder, and coating maker); therefore, solutions have been proposed by each shipping company. In this study, the causes of coating cracks occurring in the cargo hold of PCs during tank tests in sea trials were analyzed and measures to prevent them were studied. The main point of this study is assumed that coating crack are caused by mechanical load induced by structural behavior, and the numerical analysis methodology is newly introduced. Based on the results of the numerical analysis, it was confirmed that there is a high probability of coating cracks in the critical area where high stress occurs in the cargo hold. Therefore, the results obtained in this study will be useful to prevent coating cracks in future PC designs.https://www.mdpi.com/2075-4701/12/10/1688PC (product carrier)coating crackcorrosiontank testholdsea trial
spellingShingle Myung-Su Yi
Kwang-Cheol Seo
Joo-Shin Park
Study on the Root Causes and Prevention of Coating Cracks in the Cargo Hold of a Product Carrier
Metals
PC (product carrier)
coating crack
corrosion
tank test
hold
sea trial
title Study on the Root Causes and Prevention of Coating Cracks in the Cargo Hold of a Product Carrier
title_full Study on the Root Causes and Prevention of Coating Cracks in the Cargo Hold of a Product Carrier
title_fullStr Study on the Root Causes and Prevention of Coating Cracks in the Cargo Hold of a Product Carrier
title_full_unstemmed Study on the Root Causes and Prevention of Coating Cracks in the Cargo Hold of a Product Carrier
title_short Study on the Root Causes and Prevention of Coating Cracks in the Cargo Hold of a Product Carrier
title_sort study on the root causes and prevention of coating cracks in the cargo hold of a product carrier
topic PC (product carrier)
coating crack
corrosion
tank test
hold
sea trial
url https://www.mdpi.com/2075-4701/12/10/1688
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