Comparison of volumetric loss and surface roughness of composite dental restorations obtained by additive and subtractive manufacturing methods

Statement of problem: Permanent crown materials produced with new generation additive manufacturing and traditional subtractive manufacturing materials have not been compared in terms of wear resistance. Purpose: This study aims to compare the volumetric loss related to wear and resulting surface ro...

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Main Authors: Neslihan Güntekin, Ali Rıza Tunçdemir
Format: Article
Language:English
Published: Elsevier 2024-02-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844024023004
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author Neslihan Güntekin
Ali Rıza Tunçdemir
author_facet Neslihan Güntekin
Ali Rıza Tunçdemir
author_sort Neslihan Güntekin
collection DOAJ
description Statement of problem: Permanent crown materials produced with new generation additive manufacturing and traditional subtractive manufacturing materials have not been compared in terms of wear resistance. Purpose: This study aims to compare the volumetric loss related to wear and resulting surface roughness after aging in a chewing simulator between resin nano ceramics produced with milling technique and permanent crown materials produced with three dimensional (3D) printing. Materials and methods: Three different hybrid composite-ceramic (HCC) (The three materials are GC: Cerasmart, VE: Vita Enamic, and GV: Grandio Voco.) and one 3D printed definitive crown resin (FormLabs Permanent Crown Resin) were investigated before aging (n:8), the surface roughness of all samples was measured with a profilometer, and 1 randomly selected sample from each subgroup was imaged with scanning electron microscope (SEM). 3D scans of each sample were obtained with a desktop scanner. Thermomechanical aging was performed using a chewing simulator. Four hundred thousand cycles were completed under a vertical occlusal force of 49 ± 0.7 N with a thermal cycle of 1.7 Hz 5–55° and with a dwell time of 120 s, mimicking 2 years of aging. The imaging procedures were repeated, and the change in surface roughness was evaluated. 3D images were also overlapped, and the volumetric loss was calculated with the relevant inspector software. The data obtained were analyzed by two-way ANOVA (p < 0.05). Result: The results showed significant statistical differences for both parameters (p > 0.05). The highest volumetric loss was found in the GV group while the lowest volumetric loss was in the VE group. The highest surface roughness values were observed in the GV group, while the lowest values belonged to the VE one. Conclusion: Of the restorative materials evaluated, the VE group is suitable for long-term restorations, whereas the GV one is suitable for medium-term restorations. It is promising in terms of 3D printing technologies that the 3D material gives comparable results with the GV group. Clinical i̇mplication: Additive manufacturing techniques are a successful method that accelerates the manufacturing process. Permanent crown resins are promising alternatives to conventional production.
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spelling doaj.art-7e58ff0bff724dfd9f4848da09d4d0b12024-03-09T09:27:47ZengElsevierHeliyon2405-84402024-02-01104e26269Comparison of volumetric loss and surface roughness of composite dental restorations obtained by additive and subtractive manufacturing methodsNeslihan Güntekin0Ali Rıza Tunçdemir1Corresponding author. Department of Prosthodontics, Faculty of Dentistry, Necmettin Erbakan University, Beyşehir Street, Konya, Turkey.; Department of Prosthodontics, Faculty of Dentistry, Necmettin Erbakan University, Konya, TurkeyDepartment of Prosthodontics, Faculty of Dentistry, Necmettin Erbakan University, Konya, TurkeyStatement of problem: Permanent crown materials produced with new generation additive manufacturing and traditional subtractive manufacturing materials have not been compared in terms of wear resistance. Purpose: This study aims to compare the volumetric loss related to wear and resulting surface roughness after aging in a chewing simulator between resin nano ceramics produced with milling technique and permanent crown materials produced with three dimensional (3D) printing. Materials and methods: Three different hybrid composite-ceramic (HCC) (The three materials are GC: Cerasmart, VE: Vita Enamic, and GV: Grandio Voco.) and one 3D printed definitive crown resin (FormLabs Permanent Crown Resin) were investigated before aging (n:8), the surface roughness of all samples was measured with a profilometer, and 1 randomly selected sample from each subgroup was imaged with scanning electron microscope (SEM). 3D scans of each sample were obtained with a desktop scanner. Thermomechanical aging was performed using a chewing simulator. Four hundred thousand cycles were completed under a vertical occlusal force of 49 ± 0.7 N with a thermal cycle of 1.7 Hz 5–55° and with a dwell time of 120 s, mimicking 2 years of aging. The imaging procedures were repeated, and the change in surface roughness was evaluated. 3D images were also overlapped, and the volumetric loss was calculated with the relevant inspector software. The data obtained were analyzed by two-way ANOVA (p < 0.05). Result: The results showed significant statistical differences for both parameters (p > 0.05). The highest volumetric loss was found in the GV group while the lowest volumetric loss was in the VE group. The highest surface roughness values were observed in the GV group, while the lowest values belonged to the VE one. Conclusion: Of the restorative materials evaluated, the VE group is suitable for long-term restorations, whereas the GV one is suitable for medium-term restorations. It is promising in terms of 3D printing technologies that the 3D material gives comparable results with the GV group. Clinical i̇mplication: Additive manufacturing techniques are a successful method that accelerates the manufacturing process. Permanent crown resins are promising alternatives to conventional production.http://www.sciencedirect.com/science/article/pii/S2405844024023004Dental restorationHybrid composite-ceramicMasticationWear3-D printing
spellingShingle Neslihan Güntekin
Ali Rıza Tunçdemir
Comparison of volumetric loss and surface roughness of composite dental restorations obtained by additive and subtractive manufacturing methods
Heliyon
Dental restoration
Hybrid composite-ceramic
Mastication
Wear
3-D printing
title Comparison of volumetric loss and surface roughness of composite dental restorations obtained by additive and subtractive manufacturing methods
title_full Comparison of volumetric loss and surface roughness of composite dental restorations obtained by additive and subtractive manufacturing methods
title_fullStr Comparison of volumetric loss and surface roughness of composite dental restorations obtained by additive and subtractive manufacturing methods
title_full_unstemmed Comparison of volumetric loss and surface roughness of composite dental restorations obtained by additive and subtractive manufacturing methods
title_short Comparison of volumetric loss and surface roughness of composite dental restorations obtained by additive and subtractive manufacturing methods
title_sort comparison of volumetric loss and surface roughness of composite dental restorations obtained by additive and subtractive manufacturing methods
topic Dental restoration
Hybrid composite-ceramic
Mastication
Wear
3-D printing
url http://www.sciencedirect.com/science/article/pii/S2405844024023004
work_keys_str_mv AT neslihanguntekin comparisonofvolumetriclossandsurfaceroughnessofcompositedentalrestorationsobtainedbyadditiveandsubtractivemanufacturingmethods
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