Effect of Transversely Isotropic Elasticity on Elastohydrodynamic Lubrication of Point Contacts

Fiber-reinforced materials or 3D printed parts feature transversely isotropic elasticity. Although its influence on pressures, shapes, and sizes has been studied extensively for dry contacts, the transferability to lubricated contacts is fragmented. This numerical study investigates how the content...

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Main Authors: Enzo Maier, Moritz Lengmüller, Thomas Lohner
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/17/3507
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author Enzo Maier
Moritz Lengmüller
Thomas Lohner
author_facet Enzo Maier
Moritz Lengmüller
Thomas Lohner
author_sort Enzo Maier
collection DOAJ
description Fiber-reinforced materials or 3D printed parts feature transversely isotropic elasticity. Although its influence on pressures, shapes, and sizes has been studied extensively for dry contacts, the transferability to lubricated contacts is fragmented. This numerical study investigates how the content and orientation of short fibers in fiber-reinforced polymers (FRP) affect elastohydrodynamic lubrication (EHL) of point contacts. Material properties are modeled with Tandon-Weng homogenization. For EHL modeling, a fully-coupled approach based on finite element discretization is used. Results on hydrodynamic pressure and film thickness as well as material stress distribution are analyzed and compared to common approximations using the effective contact moduli. It is shown that the combination of fiber content and orientation defines the effective contact stiffness that determines the contact shape, size, and film thickness. Furthermore, the contact regime can change if a contact-specific stiffness threshold is reached.
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spelling doaj.art-7e64559529d24723ad83758abdf8b9e72023-11-23T13:58:02ZengMDPI AGPolymers2073-43602022-08-011417350710.3390/polym14173507Effect of Transversely Isotropic Elasticity on Elastohydrodynamic Lubrication of Point ContactsEnzo Maier0Moritz Lengmüller1Thomas Lohner2Gear Research Center (FZG), Department of Mechanical Engineering, School of Engineering and Design, Technical University of Munich, Boltzmannstr. 15, D-85748 Garching near Munich, GermanyGear Research Center (FZG), Department of Mechanical Engineering, School of Engineering and Design, Technical University of Munich, Boltzmannstr. 15, D-85748 Garching near Munich, GermanyGear Research Center (FZG), Department of Mechanical Engineering, School of Engineering and Design, Technical University of Munich, Boltzmannstr. 15, D-85748 Garching near Munich, GermanyFiber-reinforced materials or 3D printed parts feature transversely isotropic elasticity. Although its influence on pressures, shapes, and sizes has been studied extensively for dry contacts, the transferability to lubricated contacts is fragmented. This numerical study investigates how the content and orientation of short fibers in fiber-reinforced polymers (FRP) affect elastohydrodynamic lubrication (EHL) of point contacts. Material properties are modeled with Tandon-Weng homogenization. For EHL modeling, a fully-coupled approach based on finite element discretization is used. Results on hydrodynamic pressure and film thickness as well as material stress distribution are analyzed and compared to common approximations using the effective contact moduli. It is shown that the combination of fiber content and orientation defines the effective contact stiffness that determines the contact shape, size, and film thickness. Furthermore, the contact regime can change if a contact-specific stiffness threshold is reached.https://www.mdpi.com/2073-4360/14/17/3507short fiber reinforcementpolyamide (PA66)transversely isotropic elasticityelastohydrodynamic lubrication (EHL)finite element method (FEM)
spellingShingle Enzo Maier
Moritz Lengmüller
Thomas Lohner
Effect of Transversely Isotropic Elasticity on Elastohydrodynamic Lubrication of Point Contacts
Polymers
short fiber reinforcement
polyamide (PA66)
transversely isotropic elasticity
elastohydrodynamic lubrication (EHL)
finite element method (FEM)
title Effect of Transversely Isotropic Elasticity on Elastohydrodynamic Lubrication of Point Contacts
title_full Effect of Transversely Isotropic Elasticity on Elastohydrodynamic Lubrication of Point Contacts
title_fullStr Effect of Transversely Isotropic Elasticity on Elastohydrodynamic Lubrication of Point Contacts
title_full_unstemmed Effect of Transversely Isotropic Elasticity on Elastohydrodynamic Lubrication of Point Contacts
title_short Effect of Transversely Isotropic Elasticity on Elastohydrodynamic Lubrication of Point Contacts
title_sort effect of transversely isotropic elasticity on elastohydrodynamic lubrication of point contacts
topic short fiber reinforcement
polyamide (PA66)
transversely isotropic elasticity
elastohydrodynamic lubrication (EHL)
finite element method (FEM)
url https://www.mdpi.com/2073-4360/14/17/3507
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AT thomaslohner effectoftransverselyisotropicelasticityonelastohydrodynamiclubricationofpointcontacts