Analysis of the operation of thrust bearings of turbomachines on environmentally adaptive lubricant

The subject of study in this article is the cost-effectiveness of the rotors of powerful turbines and their fire safety. Improvement of these indicators is possible by replacing oil lubrication systems with environmentally adaptive lubricants (EAL), in particular water or aqueous solutions. The main...

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Main Authors: Vladimir Dotsenko, Yurii Koveza, Viktor Usik
Format: Article
Language:English
Published: National Aerospace University «Kharkiv Aviation Institute» 2022-06-01
Series:Авіаційно-космічна техніка та технологія
Subjects:
Online Access:http://nti.khai.edu/ojs/index.php/aktt/article/view/1717
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author Vladimir Dotsenko
Yurii Koveza
Viktor Usik
author_facet Vladimir Dotsenko
Yurii Koveza
Viktor Usik
author_sort Vladimir Dotsenko
collection DOAJ
description The subject of study in this article is the cost-effectiveness of the rotors of powerful turbines and their fire safety. Improvement of these indicators is possible by replacing oil lubrication systems with environmentally adaptive lubricants (EAL), in particular water or aqueous solutions. The main disadvantage of using water and other low-viscosity aqueous solutions for operating plain bearings is the lack of a hydrodynamic effect at low speeds of the rotor during start and stop of the turbine. The current study experimentally studies the possibility of replacing oil lubrication systems with EAL, in particular water or aqueous solutions. The objectives of the study: 1) to ensure that in the operating range of speeds and loads, the bearing operates in a stable hydrodynamic mode; 2) show that the use of a hydrostatic lifting system provides a liquid mode of friction in the range under study of loads and sliding speeds; 3) to determine the level of pressures at which the rotor rises. When solving this problem, the following methods were used. On the experimental stand, a full-scale radial bearing with babbitt filling of the working surface of the liner was tested. During the experiment, the following parameters were varied and measured: rotor speed, bearing load, lubricant consumption, working fluid temperature in front of and out of the bearing, water pressure (condensate) in the hydraulic system, pressure in the lubricating layer and chambers of the bearing. The main parameter by which the efficiency of the bearing was evaluated was the thickness of the lubricating layer of the working fluid. The following results were obtained. In the first stage, when the speed of the rotor is zero, the value of the pressure of the fluid supply, which ensures the emergence of the shaft. In the second stage, the dependence of the relative eccentricity on the shaft speed and the speed at which it is possible to turn off the rotor lifting system. Conclusions. In the investigated range of speed and loads, the bearing operated in a stable hydrodynamic mode. The use of a hydrostatic lifting system provided a liquid mode of friction in the range under study of sliding speeds (including starting and stopping the rotor). The temperature of the working surface of the bearing in a stable hydrodynamic mode depends little on the external load and sliding speed.
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spelling doaj.art-7ed55538bd8940c8ba9ad95109673b2a2023-09-03T06:27:26ZengNational Aerospace University «Kharkiv Aviation Institute»Авіаційно-космічна техніка та технологія1727-73372663-22172022-06-0103374410.32620/aktt.2022.3.041694Analysis of the operation of thrust bearings of turbomachines on environmentally adaptive lubricantVladimir Dotsenko0Yurii Koveza1Viktor Usik2National Aerospace University "Kharkiv Aviation Institute", KharkivNational Aerospace University "Kharkiv Aviation Institute", KharkivNational Aerospace University "Kharkiv Aviation Institute", KharkivThe subject of study in this article is the cost-effectiveness of the rotors of powerful turbines and their fire safety. Improvement of these indicators is possible by replacing oil lubrication systems with environmentally adaptive lubricants (EAL), in particular water or aqueous solutions. The main disadvantage of using water and other low-viscosity aqueous solutions for operating plain bearings is the lack of a hydrodynamic effect at low speeds of the rotor during start and stop of the turbine. The current study experimentally studies the possibility of replacing oil lubrication systems with EAL, in particular water or aqueous solutions. The objectives of the study: 1) to ensure that in the operating range of speeds and loads, the bearing operates in a stable hydrodynamic mode; 2) show that the use of a hydrostatic lifting system provides a liquid mode of friction in the range under study of loads and sliding speeds; 3) to determine the level of pressures at which the rotor rises. When solving this problem, the following methods were used. On the experimental stand, a full-scale radial bearing with babbitt filling of the working surface of the liner was tested. During the experiment, the following parameters were varied and measured: rotor speed, bearing load, lubricant consumption, working fluid temperature in front of and out of the bearing, water pressure (condensate) in the hydraulic system, pressure in the lubricating layer and chambers of the bearing. The main parameter by which the efficiency of the bearing was evaluated was the thickness of the lubricating layer of the working fluid. The following results were obtained. In the first stage, when the speed of the rotor is zero, the value of the pressure of the fluid supply, which ensures the emergence of the shaft. In the second stage, the dependence of the relative eccentricity on the shaft speed and the speed at which it is possible to turn off the rotor lifting system. Conclusions. In the investigated range of speed and loads, the bearing operated in a stable hydrodynamic mode. The use of a hydrostatic lifting system provided a liquid mode of friction in the range under study of sliding speeds (including starting and stopping the rotor). The temperature of the working surface of the bearing in a stable hydrodynamic mode depends little on the external load and sliding speed.http://nti.khai.edu/ojs/index.php/aktt/article/view/1717радиальный подшипник скольжениясмазка водойэкспериментальное исследование
spellingShingle Vladimir Dotsenko
Yurii Koveza
Viktor Usik
Analysis of the operation of thrust bearings of turbomachines on environmentally adaptive lubricant
Авіаційно-космічна техніка та технологія
радиальный подшипник скольжения
смазка водой
экспериментальное исследование
title Analysis of the operation of thrust bearings of turbomachines on environmentally adaptive lubricant
title_full Analysis of the operation of thrust bearings of turbomachines on environmentally adaptive lubricant
title_fullStr Analysis of the operation of thrust bearings of turbomachines on environmentally adaptive lubricant
title_full_unstemmed Analysis of the operation of thrust bearings of turbomachines on environmentally adaptive lubricant
title_short Analysis of the operation of thrust bearings of turbomachines on environmentally adaptive lubricant
title_sort analysis of the operation of thrust bearings of turbomachines on environmentally adaptive lubricant
topic радиальный подшипник скольжения
смазка водой
экспериментальное исследование
url http://nti.khai.edu/ojs/index.php/aktt/article/view/1717
work_keys_str_mv AT vladimirdotsenko analysisoftheoperationofthrustbearingsofturbomachinesonenvironmentallyadaptivelubricant
AT yuriikoveza analysisoftheoperationofthrustbearingsofturbomachinesonenvironmentallyadaptivelubricant
AT viktorusik analysisoftheoperationofthrustbearingsofturbomachinesonenvironmentallyadaptivelubricant