On proposing a non-intrusive device and methodology to monitor motor degradation

Monitoring the degradation of induction motors is an essential concern for industries, especially when there are high costs related to maintenance and their stops. Nowadays, there are many non-invasive ways to monitor the health status of induction motors, including sensors to measure temperature, m...

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Main Authors: Henrique Cafruni Kuhn, Rodrigo da Rosa Righi, Cesar David Paredes Crovato
Format: Article
Language:English
Published: Elsevier 2023-03-01
Series:Journal of King Saud University: Engineering Sciences
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1018363921000702
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author Henrique Cafruni Kuhn
Rodrigo da Rosa Righi
Cesar David Paredes Crovato
author_facet Henrique Cafruni Kuhn
Rodrigo da Rosa Righi
Cesar David Paredes Crovato
author_sort Henrique Cafruni Kuhn
collection DOAJ
description Monitoring the degradation of induction motors is an essential concern for industries, especially when there are high costs related to maintenance and their stops. Nowadays, there are many non-invasive ways to monitor the health status of induction motors, including sensors to measure temperature, magnetic field, vibration, current, and power. However, installing these sensors may not be a simple task since intrusive procedures such as engine disassembling, wire separation, and engine interruption are commonly observed. Thus, we propose MUCLA (Multiphase Clamp and Tracking - patent pending) as a new device and methodology for monitoring motor degradation by analyzing its stator current. MUCLA introduces a non-invasive current sensors array on a proposed clamp in the hardware perspective, while a spectral tracking methodology refers to our novelty in the software viewpoint. For end-users, the main MUCLA contribution relies on the combination of the simplicity of installation and the possibility of using the proposed device even when considering Variable-Frequency Drive powered engines. The results obtained with both simulation and practical tests show encouraging results over different input workloads and emulated degradation. Compared to the current initiatives, we can classify MUCLA as a better solution for industrial plants in terms of installation time, installation complexity, and cost.
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spelling doaj.art-7f363aecbfb14f1689623488fbaa36a12023-03-24T04:21:53ZengElsevierJournal of King Saud University: Engineering Sciences1018-36392023-03-01353215223On proposing a non-intrusive device and methodology to monitor motor degradationHenrique Cafruni Kuhn0Rodrigo da Rosa Righi1Cesar David Paredes Crovato2Electrical Engineering Graduate Program, Universidade do Vale do Rio dos Sinos, São Leopoldo, BrazilApplied Computing Graduate Program, Universidade do Vale do Rio dos Sinos, São Leopoldo, Brazil; Corresponding author.Electrical Engineering Graduate Program, Universidade do Vale do Rio dos Sinos, São Leopoldo, BrazilMonitoring the degradation of induction motors is an essential concern for industries, especially when there are high costs related to maintenance and their stops. Nowadays, there are many non-invasive ways to monitor the health status of induction motors, including sensors to measure temperature, magnetic field, vibration, current, and power. However, installing these sensors may not be a simple task since intrusive procedures such as engine disassembling, wire separation, and engine interruption are commonly observed. Thus, we propose MUCLA (Multiphase Clamp and Tracking - patent pending) as a new device and methodology for monitoring motor degradation by analyzing its stator current. MUCLA introduces a non-invasive current sensors array on a proposed clamp in the hardware perspective, while a spectral tracking methodology refers to our novelty in the software viewpoint. For end-users, the main MUCLA contribution relies on the combination of the simplicity of installation and the possibility of using the proposed device even when considering Variable-Frequency Drive powered engines. The results obtained with both simulation and practical tests show encouraging results over different input workloads and emulated degradation. Compared to the current initiatives, we can classify MUCLA as a better solution for industrial plants in terms of installation time, installation complexity, and cost.http://www.sciencedirect.com/science/article/pii/S1018363921000702Non-intrusive DeviceContactless sensorHarmonicsInduction motorPower qualityMotor degradation
spellingShingle Henrique Cafruni Kuhn
Rodrigo da Rosa Righi
Cesar David Paredes Crovato
On proposing a non-intrusive device and methodology to monitor motor degradation
Journal of King Saud University: Engineering Sciences
Non-intrusive Device
Contactless sensor
Harmonics
Induction motor
Power quality
Motor degradation
title On proposing a non-intrusive device and methodology to monitor motor degradation
title_full On proposing a non-intrusive device and methodology to monitor motor degradation
title_fullStr On proposing a non-intrusive device and methodology to monitor motor degradation
title_full_unstemmed On proposing a non-intrusive device and methodology to monitor motor degradation
title_short On proposing a non-intrusive device and methodology to monitor motor degradation
title_sort on proposing a non intrusive device and methodology to monitor motor degradation
topic Non-intrusive Device
Contactless sensor
Harmonics
Induction motor
Power quality
Motor degradation
url http://www.sciencedirect.com/science/article/pii/S1018363921000702
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