Anti-Penetration Performance of Composite Structures with Metal-Packaged Ceramic Interlayer and UHMWPE Laminate

The impact response of a composite structure consisting of a metal-packaged ceramic interlayer and an ultra-high molecular weight polyethylene (UHMWPE) laminate has been studied through a ballistic test and numerical simulation. The studied structure exhibits 50% higher anti-penetration performance...

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Main Authors: Xin Sun, Longhui Zhang, Qitian Sun, Ping Ye, Wei Hao, Peizhuo Shi, Yongxiang Dong
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/6/2469
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author Xin Sun
Longhui Zhang
Qitian Sun
Ping Ye
Wei Hao
Peizhuo Shi
Yongxiang Dong
author_facet Xin Sun
Longhui Zhang
Qitian Sun
Ping Ye
Wei Hao
Peizhuo Shi
Yongxiang Dong
author_sort Xin Sun
collection DOAJ
description The impact response of a composite structure consisting of a metal-packaged ceramic interlayer and an ultra-high molecular weight polyethylene (UHMWPE) laminate has been studied through a ballistic test and numerical simulation. The studied structure exhibits 50% higher anti-penetration performance than the traditional ceramic/metal structure with the same areal density. The metal-packaged ceramic interlayer and the UHMWPE laminate are key components in resisting the penetration. By using a metal frame to impose three-dimensional constraints on ceramic tiles, the metal-packaged ceramic interlayer can limit the crushing of the ceramic and contain the broken ceramic fragment to improve the erosion of the projectile. The large deformation of UHMWPE laminate absorbs a large amount of energy from the projectile. By decreasing the amplitude of the shock wave and changing the distribution of the impact load in the structure, the projectile has longer residence time on the interlayer. The anti-penetration performance shows within 10% variation when the impact position is varied. Due to the asymmetric deformation and high elastic recovery ability of the UHMWPE laminate, the projectile trajectory deflection is increased, and the broken ceramic fragments are restrained, thereby mitigating after-effect damage caused by the projectile after penetrating the structure.
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spelling doaj.art-7f3725efd7714479ab6a9848c81703ab2023-11-17T12:22:46ZengMDPI AGMaterials1996-19442023-03-01166246910.3390/ma16062469Anti-Penetration Performance of Composite Structures with Metal-Packaged Ceramic Interlayer and UHMWPE LaminateXin Sun0Longhui Zhang1Qitian Sun2Ping Ye3Wei Hao4Peizhuo Shi5Yongxiang Dong6State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081, ChinaState Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081, ChinaState Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081, ChinaState Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081, ChinaState Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081, ChinaState Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081, ChinaState Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081, ChinaThe impact response of a composite structure consisting of a metal-packaged ceramic interlayer and an ultra-high molecular weight polyethylene (UHMWPE) laminate has been studied through a ballistic test and numerical simulation. The studied structure exhibits 50% higher anti-penetration performance than the traditional ceramic/metal structure with the same areal density. The metal-packaged ceramic interlayer and the UHMWPE laminate are key components in resisting the penetration. By using a metal frame to impose three-dimensional constraints on ceramic tiles, the metal-packaged ceramic interlayer can limit the crushing of the ceramic and contain the broken ceramic fragment to improve the erosion of the projectile. The large deformation of UHMWPE laminate absorbs a large amount of energy from the projectile. By decreasing the amplitude of the shock wave and changing the distribution of the impact load in the structure, the projectile has longer residence time on the interlayer. The anti-penetration performance shows within 10% variation when the impact position is varied. Due to the asymmetric deformation and high elastic recovery ability of the UHMWPE laminate, the projectile trajectory deflection is increased, and the broken ceramic fragments are restrained, thereby mitigating after-effect damage caused by the projectile after penetrating the structure.https://www.mdpi.com/1996-1944/16/6/2469metal-packaged ceramic interlayerUHMWPE laminateanti-penetration performancefailure mechanisms
spellingShingle Xin Sun
Longhui Zhang
Qitian Sun
Ping Ye
Wei Hao
Peizhuo Shi
Yongxiang Dong
Anti-Penetration Performance of Composite Structures with Metal-Packaged Ceramic Interlayer and UHMWPE Laminate
Materials
metal-packaged ceramic interlayer
UHMWPE laminate
anti-penetration performance
failure mechanisms
title Anti-Penetration Performance of Composite Structures with Metal-Packaged Ceramic Interlayer and UHMWPE Laminate
title_full Anti-Penetration Performance of Composite Structures with Metal-Packaged Ceramic Interlayer and UHMWPE Laminate
title_fullStr Anti-Penetration Performance of Composite Structures with Metal-Packaged Ceramic Interlayer and UHMWPE Laminate
title_full_unstemmed Anti-Penetration Performance of Composite Structures with Metal-Packaged Ceramic Interlayer and UHMWPE Laminate
title_short Anti-Penetration Performance of Composite Structures with Metal-Packaged Ceramic Interlayer and UHMWPE Laminate
title_sort anti penetration performance of composite structures with metal packaged ceramic interlayer and uhmwpe laminate
topic metal-packaged ceramic interlayer
UHMWPE laminate
anti-penetration performance
failure mechanisms
url https://www.mdpi.com/1996-1944/16/6/2469
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