Errors in non-contact sensor measurements due to misalignment and scanning methodology

Non-contact sensors are becoming an increasingly popular tool for use in dimensional measurement, inspection and quality control. However, there exist a number of challenges associated with the use of these non-contact sensors in dimensional inspection systems. One impo...

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Main Authors: Warlick Zachary, Katz Reuven
Format: Article
Language:English
Published: EDP Sciences 2015-01-01
Series:International Journal of Metrology and Quality Engineering
Subjects:
Online Access:https://doi.org/10.1051/ijmqe/2015018
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author Warlick Zachary
Katz Reuven
author_facet Warlick Zachary
Katz Reuven
author_sort Warlick Zachary
collection DOAJ
description Non-contact sensors are becoming an increasingly popular tool for use in dimensional measurement, inspection and quality control. However, there exist a number of challenges associated with the use of these non-contact sensors in dimensional inspection systems. One important challenge is to understand the associated measurement errors and determine the objective accuracy of such an inspection system. This paper examines the effect of misalignment and scanning methodology on the measurement accuracy of a non-contact dimensional inspection system. It is important to understand this topic since the majority of optical sensor manufacturers do not supply information about the alignment between the optical line of sight and the mechanical interface of the sensor or measurement system. We prove the evidence of this measurement error through both experimental results and simulation. Finally, by using a constant standoff measurement method we succeeded to show that the majority of inherent misalignment error can be eliminated.
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spelling doaj.art-7f510cb179854c0786ca3b23902297902022-12-21T22:41:27ZengEDP SciencesInternational Journal of Metrology and Quality Engineering2107-68392107-68472015-01-016330510.1051/ijmqe/2015018ijmqe150018Errors in non-contact sensor measurements due to misalignment and scanning methodologyWarlick Zachary0Katz Reuven1Department of Mechanical Engineering, University of MichiganMechanical Engineering Department, Technion, Israel Institute of TechnologyNon-contact sensors are becoming an increasingly popular tool for use in dimensional measurement, inspection and quality control. However, there exist a number of challenges associated with the use of these non-contact sensors in dimensional inspection systems. One important challenge is to understand the associated measurement errors and determine the objective accuracy of such an inspection system. This paper examines the effect of misalignment and scanning methodology on the measurement accuracy of a non-contact dimensional inspection system. It is important to understand this topic since the majority of optical sensor manufacturers do not supply information about the alignment between the optical line of sight and the mechanical interface of the sensor or measurement system. We prove the evidence of this measurement error through both experimental results and simulation. Finally, by using a constant standoff measurement method we succeeded to show that the majority of inherent misalignment error can be eliminated.https://doi.org/10.1051/ijmqe/2015018Metrologynon-contact inspectionerror analysisscanning methodology
spellingShingle Warlick Zachary
Katz Reuven
Errors in non-contact sensor measurements due to misalignment and scanning methodology
International Journal of Metrology and Quality Engineering
Metrology
non-contact inspection
error analysis
scanning methodology
title Errors in non-contact sensor measurements due to misalignment and scanning methodology
title_full Errors in non-contact sensor measurements due to misalignment and scanning methodology
title_fullStr Errors in non-contact sensor measurements due to misalignment and scanning methodology
title_full_unstemmed Errors in non-contact sensor measurements due to misalignment and scanning methodology
title_short Errors in non-contact sensor measurements due to misalignment and scanning methodology
title_sort errors in non contact sensor measurements due to misalignment and scanning methodology
topic Metrology
non-contact inspection
error analysis
scanning methodology
url https://doi.org/10.1051/ijmqe/2015018
work_keys_str_mv AT warlickzachary errorsinnoncontactsensormeasurementsduetomisalignmentandscanningmethodology
AT katzreuven errorsinnoncontactsensormeasurementsduetomisalignmentandscanningmethodology