Water-Resistant Material from Recovered Fibers and Acrylic Emulsion Terpolymer

Styrene (SM), methyl methacrylate (MMA), and butyl acrylate (BA) were used to synthesize a polyacrylic emulsion by core-shell emulsion polymerization. The solid content of the emulsion reached 40% using reasonable reactive emulsifier contents and feeding modes. Then, the emulsion and a fiber were di...

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Main Authors: Fushan Chen, Haipeng Wu
Format: Article
Language:English
Published: North Carolina State University 2014-01-01
Series:BioResources
Subjects:
Online Access:http://ojs.cnr.ncsu.edu/index.php/BioRes/article/view/BioRes_09_1_1148_Chen_Water_Resistant_Material_Fibers
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author Fushan Chen
Haipeng Wu
author_facet Fushan Chen
Haipeng Wu
author_sort Fushan Chen
collection DOAJ
description Styrene (SM), methyl methacrylate (MMA), and butyl acrylate (BA) were used to synthesize a polyacrylic emulsion by core-shell emulsion polymerization. The solid content of the emulsion reached 40% using reasonable reactive emulsifier contents and feeding modes. Then, the emulsion and a fiber were dispersed, coated, and dried together. Finally, fiber-based water-resistant material was successfully fabricated. The experimental results showed that under the conditions of a monomer mass ratio of 1:1:1 and a mass ratio of polyacrylic emulsion to fiber of 2:1, the Cobb value of the material reached 5.0 g/m2. The tensile strength, elongation, and breaking length were 7.4225 kN/m, 1.0%, and 11.706 km, respectively. Using scanning electron microscopy (SEM) to analyze the surface morphology and internal structure of products, the reasons for the high water resistance of fiber-based material was due to the bonding and filling effects of the polyacrylic emulsion on the fibers. For tightly bound fibers, the porous structures formed in fiber-based boards were reduced. On the other hand, the polyacrylic emulsion filled the gaps between fibers. This filling effect led to a continuous structure, and the water resistance of the material was further enhanced.
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spelling doaj.art-7f5f033439294775b2be8a0a175e5be02022-12-21T19:41:09ZengNorth Carolina State UniversityBioResources1930-21261930-21262014-01-01911148115810.15376/biores.9.1.1148-1158Water-Resistant Material from Recovered Fibers and Acrylic Emulsion TerpolymerFushan ChenHaipeng WuStyrene (SM), methyl methacrylate (MMA), and butyl acrylate (BA) were used to synthesize a polyacrylic emulsion by core-shell emulsion polymerization. The solid content of the emulsion reached 40% using reasonable reactive emulsifier contents and feeding modes. Then, the emulsion and a fiber were dispersed, coated, and dried together. Finally, fiber-based water-resistant material was successfully fabricated. The experimental results showed that under the conditions of a monomer mass ratio of 1:1:1 and a mass ratio of polyacrylic emulsion to fiber of 2:1, the Cobb value of the material reached 5.0 g/m2. The tensile strength, elongation, and breaking length were 7.4225 kN/m, 1.0%, and 11.706 km, respectively. Using scanning electron microscopy (SEM) to analyze the surface morphology and internal structure of products, the reasons for the high water resistance of fiber-based material was due to the bonding and filling effects of the polyacrylic emulsion on the fibers. For tightly bound fibers, the porous structures formed in fiber-based boards were reduced. On the other hand, the polyacrylic emulsion filled the gaps between fibers. This filling effect led to a continuous structure, and the water resistance of the material was further enhanced.http://ojs.cnr.ncsu.edu/index.php/BioRes/article/view/BioRes_09_1_1148_Chen_Water_Resistant_Material_FibersCore-shell emulsion polymerizationPolyacrylic emulsionWater resistancePorous structureCobb value
spellingShingle Fushan Chen
Haipeng Wu
Water-Resistant Material from Recovered Fibers and Acrylic Emulsion Terpolymer
BioResources
Core-shell emulsion polymerization
Polyacrylic emulsion
Water resistance
Porous structure
Cobb value
title Water-Resistant Material from Recovered Fibers and Acrylic Emulsion Terpolymer
title_full Water-Resistant Material from Recovered Fibers and Acrylic Emulsion Terpolymer
title_fullStr Water-Resistant Material from Recovered Fibers and Acrylic Emulsion Terpolymer
title_full_unstemmed Water-Resistant Material from Recovered Fibers and Acrylic Emulsion Terpolymer
title_short Water-Resistant Material from Recovered Fibers and Acrylic Emulsion Terpolymer
title_sort water resistant material from recovered fibers and acrylic emulsion terpolymer
topic Core-shell emulsion polymerization
Polyacrylic emulsion
Water resistance
Porous structure
Cobb value
url http://ojs.cnr.ncsu.edu/index.php/BioRes/article/view/BioRes_09_1_1148_Chen_Water_Resistant_Material_Fibers
work_keys_str_mv AT fushanchen waterresistantmaterialfromrecoveredfibersandacrylicemulsionterpolymer
AT haipengwu waterresistantmaterialfromrecoveredfibersandacrylicemulsionterpolymer