MeDERT: A Metal Surface Defect Detection Model

Defects in various products are unavoidable because of measurement errors and equipment accuracy limitations in the production process. Recent advances in metal surface defect detection have focused on optimizing traditional methods, developing new detection techniques, and exploring deep learning-b...

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Main Authors: Chenglong Wang, Heng Xie
Format: Article
Language:English
Published: IEEE 2023-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10082895/
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author Chenglong Wang
Heng Xie
author_facet Chenglong Wang
Heng Xie
author_sort Chenglong Wang
collection DOAJ
description Defects in various products are unavoidable because of measurement errors and equipment accuracy limitations in the production process. Recent advances in metal surface defect detection have focused on optimizing traditional methods, developing new detection techniques, and exploring deep learning-based algorithms, providing technological support to improve metal manufacturing quality and production efficiency. To ensure the highest yield rate and meet production requirements, all products must undergo defect inspections before leaving the factory. However, Traditional methods for detecting metal surface defects require a lot of manual involvement, are difficult to accurately detect small defects, are susceptible to environmental interference, and lack stability and reliability. To address this issue, we propose the MeDERT model for metal surface defect detection. Our approach involves a new Span-sensitive Texture Fusion (STF) module structure that focuses on multi-headed attention modules to recover lost details and boost inspection speed and on top of that use the Jump-sensitive detail recovery feature fusion module to ensure the validity of the extracted textures. Additionally, we introduce singular value decomposition and pretzel noise to model the noise and enhance model robustness through data augmentation. Our MeDERT model achieved state-of-the-art (SOTA) results on a specified dataset, demonstrating its effectiveness in enhancing inspection efficiency and accuracy.
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spelling doaj.art-7f6665b7b8334a53a07c9e244ad73d932023-04-13T23:00:57ZengIEEEIEEE Access2169-35362023-01-0111354693547810.1109/ACCESS.2023.326226410082895MeDERT: A Metal Surface Defect Detection ModelChenglong Wang0https://orcid.org/0000-0002-1196-4169Heng Xie1School of Electronic Information and Electrical Engineering, Huizhou University, Huizhou, ChinaSchool of Electronic Information and Electrical Engineering, Huizhou University, Huizhou, ChinaDefects in various products are unavoidable because of measurement errors and equipment accuracy limitations in the production process. Recent advances in metal surface defect detection have focused on optimizing traditional methods, developing new detection techniques, and exploring deep learning-based algorithms, providing technological support to improve metal manufacturing quality and production efficiency. To ensure the highest yield rate and meet production requirements, all products must undergo defect inspections before leaving the factory. However, Traditional methods for detecting metal surface defects require a lot of manual involvement, are difficult to accurately detect small defects, are susceptible to environmental interference, and lack stability and reliability. To address this issue, we propose the MeDERT model for metal surface defect detection. Our approach involves a new Span-sensitive Texture Fusion (STF) module structure that focuses on multi-headed attention modules to recover lost details and boost inspection speed and on top of that use the Jump-sensitive detail recovery feature fusion module to ensure the validity of the extracted textures. Additionally, we introduce singular value decomposition and pretzel noise to model the noise and enhance model robustness through data augmentation. Our MeDERT model achieved state-of-the-art (SOTA) results on a specified dataset, demonstrating its effectiveness in enhancing inspection efficiency and accuracy.https://ieeexplore.ieee.org/document/10082895/Metal profilesdefect detectiondeep learningsalt-and-pepper noisesingular value decompositionDERT
spellingShingle Chenglong Wang
Heng Xie
MeDERT: A Metal Surface Defect Detection Model
IEEE Access
Metal profiles
defect detection
deep learning
salt-and-pepper noise
singular value decomposition
DERT
title MeDERT: A Metal Surface Defect Detection Model
title_full MeDERT: A Metal Surface Defect Detection Model
title_fullStr MeDERT: A Metal Surface Defect Detection Model
title_full_unstemmed MeDERT: A Metal Surface Defect Detection Model
title_short MeDERT: A Metal Surface Defect Detection Model
title_sort medert a metal surface defect detection model
topic Metal profiles
defect detection
deep learning
salt-and-pepper noise
singular value decomposition
DERT
url https://ieeexplore.ieee.org/document/10082895/
work_keys_str_mv AT chenglongwang medertametalsurfacedefectdetectionmodel
AT hengxie medertametalsurfacedefectdetectionmodel