High-Shear Granulation of Hygroscopic Probiotic-Encapsulated Skim Milk Powder: Effects of Moisture-Activation and Resistant Maltodextrin

A fine, hygroscopic, and poorly flowable probiotic powder encapsulating <i>Lactobacillus rhamnosus</i> GG (LGG) was granulated using a high-shear granulation process, wherein a small amount of water (4%, <i>w/w</i>) was used for moisture-activation with or without 10% (<i&...

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Main Authors: Andres Letona, Sungahm Ahn, Suyeon An, Daebeom Yun, Young-Rok Kim, Mario Muralles, Donghwa Chung
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Pharmaceuticals
Subjects:
Online Access:https://www.mdpi.com/1424-8247/16/2/217
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author Andres Letona
Sungahm Ahn
Suyeon An
Daebeom Yun
Young-Rok Kim
Mario Muralles
Donghwa Chung
author_facet Andres Letona
Sungahm Ahn
Suyeon An
Daebeom Yun
Young-Rok Kim
Mario Muralles
Donghwa Chung
author_sort Andres Letona
collection DOAJ
description A fine, hygroscopic, and poorly flowable probiotic powder encapsulating <i>Lactobacillus rhamnosus</i> GG (LGG) was granulated using a high-shear granulation process, wherein a small amount of water (4%, <i>w/w</i>) was used for moisture-activation with or without 10% (<i>w/w</i>) resistant maltodextrin (RM). The process consisted of four steps; premixing, agglomeration, moisture absorption, and drying steps. The moisture content, water activity, and viable cell count were monitored during the granulation. The size, morphology, and flowability of the granules were determined. The powder was successfully converted to about 10-times-larger granules (mass mean diameter = 162–204 µm) by this process, and the granules had a ‘snowball’ morphology. The LGG cells were well preserved under the high-shear granulation conditions, and the viable cell count of the granules greatly exceeded the minimum therapeutic level recommended for probiotic powders. The addition of RM decreased the moisture content of the granules; improved cell resistance to drying stress; narrowed the particle size distribution, with reductions seen in both very fine and very large particles; and produced more flowable granules. Moisture sorption analysis and differential scanning calorimetry demonstrated that these positive effects of RM on granulation were primarily attributed to its water distribution ability rather than its glass transition-related binding ability.
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spelling doaj.art-7f998861444d4798a5309759d1c372e82023-11-16T22:36:37ZengMDPI AGPharmaceuticals1424-82472023-01-0116221710.3390/ph16020217High-Shear Granulation of Hygroscopic Probiotic-Encapsulated Skim Milk Powder: Effects of Moisture-Activation and Resistant MaltodextrinAndres Letona0Sungahm Ahn1Suyeon An2Daebeom Yun3Young-Rok Kim4Mario Muralles5Donghwa Chung6Institute of Food Industrialization, Institutes of Green Bio Science and Technology, Seoul National University, Pyeongchang 25354, Republic of KoreaFood Technology Major, Graduate School of International Agricultural Technology, Seoul National University, Pyeongchang 25354, Republic of KoreaFood Technology Major, Graduate School of International Agricultural Technology, Seoul National University, Pyeongchang 25354, Republic of KoreaFood Technology Major, Graduate School of International Agricultural Technology, Seoul National University, Pyeongchang 25354, Republic of KoreaDepartment of Food Science and Biotechnology, Institute of Life Science and Resources, Kyung Hee University, Yongin 17104, Republic of KoreaSchool of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, SingaporeInstitute of Food Industrialization, Institutes of Green Bio Science and Technology, Seoul National University, Pyeongchang 25354, Republic of KoreaA fine, hygroscopic, and poorly flowable probiotic powder encapsulating <i>Lactobacillus rhamnosus</i> GG (LGG) was granulated using a high-shear granulation process, wherein a small amount of water (4%, <i>w/w</i>) was used for moisture-activation with or without 10% (<i>w/w</i>) resistant maltodextrin (RM). The process consisted of four steps; premixing, agglomeration, moisture absorption, and drying steps. The moisture content, water activity, and viable cell count were monitored during the granulation. The size, morphology, and flowability of the granules were determined. The powder was successfully converted to about 10-times-larger granules (mass mean diameter = 162–204 µm) by this process, and the granules had a ‘snowball’ morphology. The LGG cells were well preserved under the high-shear granulation conditions, and the viable cell count of the granules greatly exceeded the minimum therapeutic level recommended for probiotic powders. The addition of RM decreased the moisture content of the granules; improved cell resistance to drying stress; narrowed the particle size distribution, with reductions seen in both very fine and very large particles; and produced more flowable granules. Moisture sorption analysis and differential scanning calorimetry demonstrated that these positive effects of RM on granulation were primarily attributed to its water distribution ability rather than its glass transition-related binding ability.https://www.mdpi.com/1424-8247/16/2/217high-shear granulationmoisture-activationresistant maltodextrinprobioticsmoisture sorption isothermflowability
spellingShingle Andres Letona
Sungahm Ahn
Suyeon An
Daebeom Yun
Young-Rok Kim
Mario Muralles
Donghwa Chung
High-Shear Granulation of Hygroscopic Probiotic-Encapsulated Skim Milk Powder: Effects of Moisture-Activation and Resistant Maltodextrin
Pharmaceuticals
high-shear granulation
moisture-activation
resistant maltodextrin
probiotics
moisture sorption isotherm
flowability
title High-Shear Granulation of Hygroscopic Probiotic-Encapsulated Skim Milk Powder: Effects of Moisture-Activation and Resistant Maltodextrin
title_full High-Shear Granulation of Hygroscopic Probiotic-Encapsulated Skim Milk Powder: Effects of Moisture-Activation and Resistant Maltodextrin
title_fullStr High-Shear Granulation of Hygroscopic Probiotic-Encapsulated Skim Milk Powder: Effects of Moisture-Activation and Resistant Maltodextrin
title_full_unstemmed High-Shear Granulation of Hygroscopic Probiotic-Encapsulated Skim Milk Powder: Effects of Moisture-Activation and Resistant Maltodextrin
title_short High-Shear Granulation of Hygroscopic Probiotic-Encapsulated Skim Milk Powder: Effects of Moisture-Activation and Resistant Maltodextrin
title_sort high shear granulation of hygroscopic probiotic encapsulated skim milk powder effects of moisture activation and resistant maltodextrin
topic high-shear granulation
moisture-activation
resistant maltodextrin
probiotics
moisture sorption isotherm
flowability
url https://www.mdpi.com/1424-8247/16/2/217
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