Possibilities of a Direct Synthesis of Aluminum Alloys with Elements from Deep-Sea Nodules

This work investigated the possibility of the direct preparation of aluminum alloys by aluminothermic reduction of deep-sea nodules with a high excess of aluminum. The process was found to be unable to obtain aluminum alloy, but an aluminum-rich manganese-based alloy was obtained instead, being comp...

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Main Authors: Klára Borkovcová, Pavel Novák
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/13/4467
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author Klára Borkovcová
Pavel Novák
author_facet Klára Borkovcová
Pavel Novák
author_sort Klára Borkovcová
collection DOAJ
description This work investigated the possibility of the direct preparation of aluminum alloys by aluminothermic reduction of deep-sea nodules with a high excess of aluminum. The process was found to be unable to obtain aluminum alloy, but an aluminum-rich manganese-based alloy was obtained instead, being composed of intermetallics. The alloy was characterized in the as-reduced state, as well as after crushing and sintering in the temperature range of 800–950 °C. The sample sintered at 900 °C was also heat-treated by annealing at 800 °C for 3 h and rapidly cooled. It was observed that with the increasing sintering temperature, the original matrix phase Al<sub>11</sub>Mn<sub>14</sub> was transformed into a duplex matrix with a structure corresponding to Al<sub>11</sub>Mn<sub>14</sub> and Al<sub>4</sub>Cu<sub>9</sub>, and this mixture was further transformed to the matrix with the structure corresponding to Al<sub>4</sub>Cu<sub>9</sub>. Furthermore, the mechanical properties and wear resistance of the samples were described. The highest microhardness was reached in the sample, which was annealed after sintering. Sintered samples reached a lower wear rate because of the fragmentation of brittle intermetallics during crushing.
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spelling doaj.art-7fb75678233d4f79b82c60ed2f83de8b2023-11-30T22:08:59ZengMDPI AGMaterials1996-19442022-06-011513446710.3390/ma15134467Possibilities of a Direct Synthesis of Aluminum Alloys with Elements from Deep-Sea NodulesKlára Borkovcová0Pavel Novák1Department of Metals and Corrosion Engineering, University of Chemistry and Technology, Prague, Technická 5, 166 28 Prague, Czech RepublicDepartment of Metals and Corrosion Engineering, University of Chemistry and Technology, Prague, Technická 5, 166 28 Prague, Czech RepublicThis work investigated the possibility of the direct preparation of aluminum alloys by aluminothermic reduction of deep-sea nodules with a high excess of aluminum. The process was found to be unable to obtain aluminum alloy, but an aluminum-rich manganese-based alloy was obtained instead, being composed of intermetallics. The alloy was characterized in the as-reduced state, as well as after crushing and sintering in the temperature range of 800–950 °C. The sample sintered at 900 °C was also heat-treated by annealing at 800 °C for 3 h and rapidly cooled. It was observed that with the increasing sintering temperature, the original matrix phase Al<sub>11</sub>Mn<sub>14</sub> was transformed into a duplex matrix with a structure corresponding to Al<sub>11</sub>Mn<sub>14</sub> and Al<sub>4</sub>Cu<sub>9</sub>, and this mixture was further transformed to the matrix with the structure corresponding to Al<sub>4</sub>Cu<sub>9</sub>. Furthermore, the mechanical properties and wear resistance of the samples were described. The highest microhardness was reached in the sample, which was annealed after sintering. Sintered samples reached a lower wear rate because of the fragmentation of brittle intermetallics during crushing.https://www.mdpi.com/1996-1944/15/13/4467deep-sea nodulesaluminothermymanganese-aluminum alloy
spellingShingle Klára Borkovcová
Pavel Novák
Possibilities of a Direct Synthesis of Aluminum Alloys with Elements from Deep-Sea Nodules
Materials
deep-sea nodules
aluminothermy
manganese-aluminum alloy
title Possibilities of a Direct Synthesis of Aluminum Alloys with Elements from Deep-Sea Nodules
title_full Possibilities of a Direct Synthesis of Aluminum Alloys with Elements from Deep-Sea Nodules
title_fullStr Possibilities of a Direct Synthesis of Aluminum Alloys with Elements from Deep-Sea Nodules
title_full_unstemmed Possibilities of a Direct Synthesis of Aluminum Alloys with Elements from Deep-Sea Nodules
title_short Possibilities of a Direct Synthesis of Aluminum Alloys with Elements from Deep-Sea Nodules
title_sort possibilities of a direct synthesis of aluminum alloys with elements from deep sea nodules
topic deep-sea nodules
aluminothermy
manganese-aluminum alloy
url https://www.mdpi.com/1996-1944/15/13/4467
work_keys_str_mv AT klaraborkovcova possibilitiesofadirectsynthesisofaluminumalloyswithelementsfromdeepseanodules
AT pavelnovak possibilitiesofadirectsynthesisofaluminumalloyswithelementsfromdeepseanodules