Study on relief grinding interference checking method of toroidal worm wheel hob

The cutting tooth density of the toroidal worm wheel hob affects the quality of the hobbed worm wheel surface. The more the number of the cutting teeth, the higher the accuracy of the hobbed worm wheel surfaces. However, if the tooth density is greater, it’s easier to cause the grinding wheel to int...

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Main Authors: Chengjie Rui, Jinyou Xu, Yuhua Zhang
Format: Article
Language:English
Published: SAGE Publishing 2022-10-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/16878132221130572
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author Chengjie Rui
Jinyou Xu
Yuhua Zhang
author_facet Chengjie Rui
Jinyou Xu
Yuhua Zhang
author_sort Chengjie Rui
collection DOAJ
description The cutting tooth density of the toroidal worm wheel hob affects the quality of the hobbed worm wheel surface. The more the number of the cutting teeth, the higher the accuracy of the hobbed worm wheel surfaces. However, if the tooth density is greater, it’s easier to cause the grinding wheel to interference with other cutting teeth when grinding the relief surfaces, and the structure of the adjacent cutting teeth will be damaged. Therefore, this paper studies the checking method of grinding interference of relief surfaces, and then puts forward a design method of the maximum cutting tooth density to avoid grinding interference. Based on the point contact generation method, a relief grinding method of the toroidal worm wheel hob is proposed, and the grinding motion model is established. By analyzing the grinding processes of each relief surface, the variation law of grinding interference is obtained, and the relief grinding checking method is established based on the defined interference angles. The maximum interference position is determined, and the maximum number of the cutting tooth to avoid grinding interference is obtained. The study provides the key theoretical basis for the precision manufacturing of the high-density complex toroidal worm wheel hob.
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spelling doaj.art-7fccf0777f554086a70c4d6bc6253bc72022-12-22T04:13:38ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402022-10-011410.1177/16878132221130572Study on relief grinding interference checking method of toroidal worm wheel hobChengjie Rui0Jinyou Xu1Yuhua Zhang2National Demonstration Center for Experimental Mechanical and Electrical Engineering Education (Tianjin University of Technology), Tianjin, ChinaNational Demonstration Center for Experimental Mechanical and Electrical Engineering Education (Tianjin University of Technology), Tianjin, ChinaTianjin Huabo Electromechanical Equipment Co., Ltd, Tianjin, ChinaThe cutting tooth density of the toroidal worm wheel hob affects the quality of the hobbed worm wheel surface. The more the number of the cutting teeth, the higher the accuracy of the hobbed worm wheel surfaces. However, if the tooth density is greater, it’s easier to cause the grinding wheel to interference with other cutting teeth when grinding the relief surfaces, and the structure of the adjacent cutting teeth will be damaged. Therefore, this paper studies the checking method of grinding interference of relief surfaces, and then puts forward a design method of the maximum cutting tooth density to avoid grinding interference. Based on the point contact generation method, a relief grinding method of the toroidal worm wheel hob is proposed, and the grinding motion model is established. By analyzing the grinding processes of each relief surface, the variation law of grinding interference is obtained, and the relief grinding checking method is established based on the defined interference angles. The maximum interference position is determined, and the maximum number of the cutting tooth to avoid grinding interference is obtained. The study provides the key theoretical basis for the precision manufacturing of the high-density complex toroidal worm wheel hob.https://doi.org/10.1177/16878132221130572
spellingShingle Chengjie Rui
Jinyou Xu
Yuhua Zhang
Study on relief grinding interference checking method of toroidal worm wheel hob
Advances in Mechanical Engineering
title Study on relief grinding interference checking method of toroidal worm wheel hob
title_full Study on relief grinding interference checking method of toroidal worm wheel hob
title_fullStr Study on relief grinding interference checking method of toroidal worm wheel hob
title_full_unstemmed Study on relief grinding interference checking method of toroidal worm wheel hob
title_short Study on relief grinding interference checking method of toroidal worm wheel hob
title_sort study on relief grinding interference checking method of toroidal worm wheel hob
url https://doi.org/10.1177/16878132221130572
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AT jinyouxu studyonreliefgrindinginterferencecheckingmethodoftoroidalwormwheelhob
AT yuhuazhang studyonreliefgrindinginterferencecheckingmethodoftoroidalwormwheelhob