Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders
Laser Directed Energy Deposition of an Fe-base partial amorphous powder was carried out to study the feasibility of manufacturing partial amorphous coatings without macroscopic defects and high hardness values onto carbon steel substrates for wear resistance applications. Cold cracking can be avoide...
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Format: | Article |
Language: | English |
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Elsevier
2024-03-01
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Series: | Results in Materials |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2590048X23001528 |
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author | Manuel Sanchez-Poncela Sergio Ausejo Angela Veiga Nerea Burgos Carmen Luno-Bilbao Laura del Río-Fernández Alejo Avello |
author_facet | Manuel Sanchez-Poncela Sergio Ausejo Angela Veiga Nerea Burgos Carmen Luno-Bilbao Laura del Río-Fernández Alejo Avello |
author_sort | Manuel Sanchez-Poncela |
collection | DOAJ |
description | Laser Directed Energy Deposition of an Fe-base partial amorphous powder was carried out to study the feasibility of manufacturing partial amorphous coatings without macroscopic defects and high hardness values onto carbon steel substrates for wear resistance applications. Cold cracking can be avoided by preheating the substrate beyond 400 °C. Process parameters optimization can also guarantee fully dense coatings with hardness values above 800 HV. Results from x-ray diffraction correlate the high hardness to the crystallite size of the matrix phase and the presence of hardness enhancer phases, such as borides/carbo-borides and amorphous microstructure. Finally, wear resistance analyses on the coatings revealed an excellent response and confirmed the potential of combining this technology with Fe-base amorphous materials to increase wear resistance. |
first_indexed | 2024-03-08T14:35:18Z |
format | Article |
id | doaj.art-801fd9207e764ad6bb8e4cc3434ce320 |
institution | Directory Open Access Journal |
issn | 2590-048X |
language | English |
last_indexed | 2024-04-24T23:47:42Z |
publishDate | 2024-03-01 |
publisher | Elsevier |
record_format | Article |
series | Results in Materials |
spelling | doaj.art-801fd9207e764ad6bb8e4cc3434ce3202024-03-15T04:44:25ZengElsevierResults in Materials2590-048X2024-03-0121100514Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powdersManuel Sanchez-Poncela0Sergio Ausejo1Angela Veiga2Nerea Burgos3Carmen Luno-Bilbao4Laura del Río-Fernández5Alejo Avello6ArcelorMittal Global R&D Spain, C/ Marineros 4, 33490, Avilés, Asturias, Spain; Corresponding author.CEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainCEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainCEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainCEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainArcelorMittal Global R&D Spain, C/ Marineros 4, 33490, Avilés, Asturias, SpainCEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainLaser Directed Energy Deposition of an Fe-base partial amorphous powder was carried out to study the feasibility of manufacturing partial amorphous coatings without macroscopic defects and high hardness values onto carbon steel substrates for wear resistance applications. Cold cracking can be avoided by preheating the substrate beyond 400 °C. Process parameters optimization can also guarantee fully dense coatings with hardness values above 800 HV. Results from x-ray diffraction correlate the high hardness to the crystallite size of the matrix phase and the presence of hardness enhancer phases, such as borides/carbo-borides and amorphous microstructure. Finally, wear resistance analyses on the coatings revealed an excellent response and confirmed the potential of combining this technology with Fe-base amorphous materials to increase wear resistance.http://www.sciencedirect.com/science/article/pii/S2590048X23001528Directed energy depositionCoatingCold crackingWear resistancePreheating |
spellingShingle | Manuel Sanchez-Poncela Sergio Ausejo Angela Veiga Nerea Burgos Carmen Luno-Bilbao Laura del Río-Fernández Alejo Avello Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders Results in Materials Directed energy deposition Coating Cold cracking Wear resistance Preheating |
title | Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders |
title_full | Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders |
title_fullStr | Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders |
title_full_unstemmed | Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders |
title_short | Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders |
title_sort | crack free wear resistance coating on carbon steel obtained by directed energy deposition of fe base partial amorphous powders |
topic | Directed energy deposition Coating Cold cracking Wear resistance Preheating |
url | http://www.sciencedirect.com/science/article/pii/S2590048X23001528 |
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