Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders

Laser Directed Energy Deposition of an Fe-base partial amorphous powder was carried out to study the feasibility of manufacturing partial amorphous coatings without macroscopic defects and high hardness values onto carbon steel substrates for wear resistance applications. Cold cracking can be avoide...

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Main Authors: Manuel Sanchez-Poncela, Sergio Ausejo, Angela Veiga, Nerea Burgos, Carmen Luno-Bilbao, Laura del Río-Fernández, Alejo Avello
Format: Article
Language:English
Published: Elsevier 2024-03-01
Series:Results in Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2590048X23001528
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author Manuel Sanchez-Poncela
Sergio Ausejo
Angela Veiga
Nerea Burgos
Carmen Luno-Bilbao
Laura del Río-Fernández
Alejo Avello
author_facet Manuel Sanchez-Poncela
Sergio Ausejo
Angela Veiga
Nerea Burgos
Carmen Luno-Bilbao
Laura del Río-Fernández
Alejo Avello
author_sort Manuel Sanchez-Poncela
collection DOAJ
description Laser Directed Energy Deposition of an Fe-base partial amorphous powder was carried out to study the feasibility of manufacturing partial amorphous coatings without macroscopic defects and high hardness values onto carbon steel substrates for wear resistance applications. Cold cracking can be avoided by preheating the substrate beyond 400 °C. Process parameters optimization can also guarantee fully dense coatings with hardness values above 800 HV. Results from x-ray diffraction correlate the high hardness to the crystallite size of the matrix phase and the presence of hardness enhancer phases, such as borides/carbo-borides and amorphous microstructure. Finally, wear resistance analyses on the coatings revealed an excellent response and confirmed the potential of combining this technology with Fe-base amorphous materials to increase wear resistance.
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spelling doaj.art-801fd9207e764ad6bb8e4cc3434ce3202024-03-15T04:44:25ZengElsevierResults in Materials2590-048X2024-03-0121100514Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powdersManuel Sanchez-Poncela0Sergio Ausejo1Angela Veiga2Nerea Burgos3Carmen Luno-Bilbao4Laura del Río-Fernández5Alejo Avello6ArcelorMittal Global R&D Spain, C/ Marineros 4, 33490, Avilés, Asturias, Spain; Corresponding author.CEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainCEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainCEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainCEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainArcelorMittal Global R&D Spain, C/ Marineros 4, 33490, Avilés, Asturias, SpainCEIT-Basque Research and Technology Alliance (BRTA), Manuel Lardizabal 15, 20018, Donostia-San Sebastián, Spain; Universidad de Navarra, Tecnun, Manuel Lardizabal 13, 20018, Donostia-San Sebastián, SpainLaser Directed Energy Deposition of an Fe-base partial amorphous powder was carried out to study the feasibility of manufacturing partial amorphous coatings without macroscopic defects and high hardness values onto carbon steel substrates for wear resistance applications. Cold cracking can be avoided by preheating the substrate beyond 400 °C. Process parameters optimization can also guarantee fully dense coatings with hardness values above 800 HV. Results from x-ray diffraction correlate the high hardness to the crystallite size of the matrix phase and the presence of hardness enhancer phases, such as borides/carbo-borides and amorphous microstructure. Finally, wear resistance analyses on the coatings revealed an excellent response and confirmed the potential of combining this technology with Fe-base amorphous materials to increase wear resistance.http://www.sciencedirect.com/science/article/pii/S2590048X23001528Directed energy depositionCoatingCold crackingWear resistancePreheating
spellingShingle Manuel Sanchez-Poncela
Sergio Ausejo
Angela Veiga
Nerea Burgos
Carmen Luno-Bilbao
Laura del Río-Fernández
Alejo Avello
Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders
Results in Materials
Directed energy deposition
Coating
Cold cracking
Wear resistance
Preheating
title Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders
title_full Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders
title_fullStr Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders
title_full_unstemmed Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders
title_short Crack-free wear resistance coating on carbon steel obtained by directed energy deposition of Fe-base partial amorphous powders
title_sort crack free wear resistance coating on carbon steel obtained by directed energy deposition of fe base partial amorphous powders
topic Directed energy deposition
Coating
Cold cracking
Wear resistance
Preheating
url http://www.sciencedirect.com/science/article/pii/S2590048X23001528
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