Microbial Colorants Production in Stirred-Tank Bioreactor and Their Incorporation in an Alternative Food Packaging Biomaterial

Natural colorants from microbial fermentation have gained significant attention in the market to replace the synthetic ones. <i>Talaromyces</i> spp. produce yellow-orange-red colorants, appearing as a potential microorganism to be used for this purpose. In this work, the production of na...

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Main Authors: Fernanda de Oliveira, Caio de Azevedo Lima, André Moreni Lopes, Daniela de Araújo Viana Marques, Janice Izabel Druzian, Adalberto Pessoa Júnior, Valéria Carvalho Santos-Ebinuma
Format: Article
Language:English
Published: MDPI AG 2020-11-01
Series:Journal of Fungi
Subjects:
Online Access:https://www.mdpi.com/2309-608X/6/4/264
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author Fernanda de Oliveira
Caio de Azevedo Lima
André Moreni Lopes
Daniela de Araújo Viana Marques
Janice Izabel Druzian
Adalberto Pessoa Júnior
Valéria Carvalho Santos-Ebinuma
author_facet Fernanda de Oliveira
Caio de Azevedo Lima
André Moreni Lopes
Daniela de Araújo Viana Marques
Janice Izabel Druzian
Adalberto Pessoa Júnior
Valéria Carvalho Santos-Ebinuma
author_sort Fernanda de Oliveira
collection DOAJ
description Natural colorants from microbial fermentation have gained significant attention in the market to replace the synthetic ones. <i>Talaromyces</i> spp. produce yellow-orange-red colorants, appearing as a potential microorganism to be used for this purpose. In this work, the production of natural colorants by <i>T. amestolkiae</i> in a stirred-tank bioreactor is studied, followed by its application as additives in bio-based films. The effect of the pH-shift control strategy from 4.5 to 8.0 after 96 h of cultivation is evaluated at 500 rpm, resulting in an improvement of natural colorant production, with this increase being more significant for the orange and red ones, both close to 4-fold. Next, the fermented broth containing the colorants is applied to the preparation of cassava starch-based films in order to incorporate functional activity in biodegradable films for food packaging. The presence of fermented broth did not affect the water activity and total solids of biodegradable films as compared with the standard one. In the end, the films are used to pack butter samples (for 45 days) showing excellent results regarding antioxidant activity. It is demonstrated that the presence of natural colorants is obtained by a biotechnology process, which can provide protection against oxidative action, as well as be a functional food additive in food packing biomaterials.
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spelling doaj.art-802287a97f184133a17f86a9faca04ef2023-11-20T19:29:01ZengMDPI AGJournal of Fungi2309-608X2020-11-016426410.3390/jof6040264Microbial Colorants Production in Stirred-Tank Bioreactor and Their Incorporation in an Alternative Food Packaging BiomaterialFernanda de Oliveira0Caio de Azevedo Lima1André Moreni Lopes2Daniela de Araújo Viana Marques3Janice Izabel Druzian4Adalberto Pessoa Júnior5Valéria Carvalho Santos-Ebinuma6Department of Engineering Bioprocess and Biotechnology, School of Pharmaceutical Sciences, Universidade Estadual Paulista—UNESP, Araraquara 14800-903, BrazilDepartment of Engineering Bioprocess and Biotechnology, School of Pharmaceutical Sciences, Universidade Estadual Paulista—UNESP, Araraquara 14800-903, BrazilFaculty of Pharmaceutical Sciences, University of Campinas—FCF/UNICAMP, Campinas 13083-859, BrazilLaboratory of Biotechnology Applied to Infectious and Parasitic Diseases, Biological Science Institute, University of Pernambuco-ICB/UPE, Recife 50100-130, BrazilDepartment of Bromatological Analysis, Faculty of Pharmacy, Postgraduate Program in Science of Food, Federal University of Bahia, Salvador 40170-115, BrazilDepartment of Biochemical and Pharmaceutical Technology, University of São Paulo, São Paulo 05508-000, BrazilDepartment of Engineering Bioprocess and Biotechnology, School of Pharmaceutical Sciences, Universidade Estadual Paulista—UNESP, Araraquara 14800-903, BrazilNatural colorants from microbial fermentation have gained significant attention in the market to replace the synthetic ones. <i>Talaromyces</i> spp. produce yellow-orange-red colorants, appearing as a potential microorganism to be used for this purpose. In this work, the production of natural colorants by <i>T. amestolkiae</i> in a stirred-tank bioreactor is studied, followed by its application as additives in bio-based films. The effect of the pH-shift control strategy from 4.5 to 8.0 after 96 h of cultivation is evaluated at 500 rpm, resulting in an improvement of natural colorant production, with this increase being more significant for the orange and red ones, both close to 4-fold. Next, the fermented broth containing the colorants is applied to the preparation of cassava starch-based films in order to incorporate functional activity in biodegradable films for food packaging. The presence of fermented broth did not affect the water activity and total solids of biodegradable films as compared with the standard one. In the end, the films are used to pack butter samples (for 45 days) showing excellent results regarding antioxidant activity. It is demonstrated that the presence of natural colorants is obtained by a biotechnology process, which can provide protection against oxidative action, as well as be a functional food additive in food packing biomaterials.https://www.mdpi.com/2309-608X/6/4/264natural colorantsfilamentous fungistirred-tank bioreactorbiodegradable filmsantioxidantfood package
spellingShingle Fernanda de Oliveira
Caio de Azevedo Lima
André Moreni Lopes
Daniela de Araújo Viana Marques
Janice Izabel Druzian
Adalberto Pessoa Júnior
Valéria Carvalho Santos-Ebinuma
Microbial Colorants Production in Stirred-Tank Bioreactor and Their Incorporation in an Alternative Food Packaging Biomaterial
Journal of Fungi
natural colorants
filamentous fungi
stirred-tank bioreactor
biodegradable films
antioxidant
food package
title Microbial Colorants Production in Stirred-Tank Bioreactor and Their Incorporation in an Alternative Food Packaging Biomaterial
title_full Microbial Colorants Production in Stirred-Tank Bioreactor and Their Incorporation in an Alternative Food Packaging Biomaterial
title_fullStr Microbial Colorants Production in Stirred-Tank Bioreactor and Their Incorporation in an Alternative Food Packaging Biomaterial
title_full_unstemmed Microbial Colorants Production in Stirred-Tank Bioreactor and Their Incorporation in an Alternative Food Packaging Biomaterial
title_short Microbial Colorants Production in Stirred-Tank Bioreactor and Their Incorporation in an Alternative Food Packaging Biomaterial
title_sort microbial colorants production in stirred tank bioreactor and their incorporation in an alternative food packaging biomaterial
topic natural colorants
filamentous fungi
stirred-tank bioreactor
biodegradable films
antioxidant
food package
url https://www.mdpi.com/2309-608X/6/4/264
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