A New Method for the Experimental Evaluation of High-Temperature Erosion-Corrosion in Fluidized Bed Waste Incineration Conditions

The outer surface of heat exchanger tubes that work under fluidized bed waste or biomass incineration is exposed to severe high-temperature erosion-corrosion (E-C). To evaluate the behavior and enhance the service life of the tubes, the real service conditions ought to be simulated in the laboratory...

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Main Authors: M. Emami, Sh. Hayashi
Format: Article
Language:fas
Published: Isfahan University of Technology 2019-12-01
Series:Journal of Advanced Materials in Engineering
Subjects:
Online Access:http://jame.iut.ac.ir/article-1-1045-en.html
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author M. Emami
Sh. Hayashi
author_facet M. Emami
Sh. Hayashi
author_sort M. Emami
collection DOAJ
description The outer surface of heat exchanger tubes that work under fluidized bed waste or biomass incineration is exposed to severe high-temperature erosion-corrosion (E-C). To evaluate the behavior and enhance the service life of the tubes, the real service conditions ought to be simulated in the laboratory. In this study a test rig with a fluidized bed of hot sand was designed and manufactured to expose nickel-based SFNi4 alloy to high-temperature E-C. In order to increase the corrosiveness of the environment, the silicon oxide sand was mixed with 0, 0.5 and 1 wt.% of a mixture of NaCl and KCl salts with 1:1 molar ratio. The erosive conditions of the environment were changed by altering air flow rate from 20 to 25 L/min and changing the sand incident angle from 45 to 90 degrees. The rate of material removal was calculated by measuring the thickness of each sample before and after the test. After each experiment, the surface and cross-section of specimens were studied using SEM and EDS analysis. Finally, the optimum E-C parameters to ensure actual industrial conditions were obtained.
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spelling doaj.art-8034344f1e364851812d2c78d118b7b72022-12-21T20:01:28ZfasIsfahan University of TechnologyJournal of Advanced Materials in Engineering2251-600X2423-57332019-12-01383101113A New Method for the Experimental Evaluation of High-Temperature Erosion-Corrosion in Fluidized Bed Waste Incineration ConditionsM. Emami0Sh. Hayashi1 1. Division of Materials Engineering, University of Bonab, Bonab, Iran. 2. Division of Materials Science and Engineering, Hokkaido University, Sapporo, Japan. The outer surface of heat exchanger tubes that work under fluidized bed waste or biomass incineration is exposed to severe high-temperature erosion-corrosion (E-C). To evaluate the behavior and enhance the service life of the tubes, the real service conditions ought to be simulated in the laboratory. In this study a test rig with a fluidized bed of hot sand was designed and manufactured to expose nickel-based SFNi4 alloy to high-temperature E-C. In order to increase the corrosiveness of the environment, the silicon oxide sand was mixed with 0, 0.5 and 1 wt.% of a mixture of NaCl and KCl salts with 1:1 molar ratio. The erosive conditions of the environment were changed by altering air flow rate from 20 to 25 L/min and changing the sand incident angle from 45 to 90 degrees. The rate of material removal was calculated by measuring the thickness of each sample before and after the test. After each experiment, the surface and cross-section of specimens were studied using SEM and EDS analysis. Finally, the optimum E-C parameters to ensure actual industrial conditions were obtained.http://jame.iut.ac.ir/article-1-1045-en.htmlhigh-temperature erosion-corrosionheat exchangerfluidized bed incineration.
spellingShingle M. Emami
Sh. Hayashi
A New Method for the Experimental Evaluation of High-Temperature Erosion-Corrosion in Fluidized Bed Waste Incineration Conditions
Journal of Advanced Materials in Engineering
high-temperature erosion-corrosion
heat exchanger
fluidized bed incineration.
title A New Method for the Experimental Evaluation of High-Temperature Erosion-Corrosion in Fluidized Bed Waste Incineration Conditions
title_full A New Method for the Experimental Evaluation of High-Temperature Erosion-Corrosion in Fluidized Bed Waste Incineration Conditions
title_fullStr A New Method for the Experimental Evaluation of High-Temperature Erosion-Corrosion in Fluidized Bed Waste Incineration Conditions
title_full_unstemmed A New Method for the Experimental Evaluation of High-Temperature Erosion-Corrosion in Fluidized Bed Waste Incineration Conditions
title_short A New Method for the Experimental Evaluation of High-Temperature Erosion-Corrosion in Fluidized Bed Waste Incineration Conditions
title_sort new method for the experimental evaluation of high temperature erosion corrosion in fluidized bed waste incineration conditions
topic high-temperature erosion-corrosion
heat exchanger
fluidized bed incineration.
url http://jame.iut.ac.ir/article-1-1045-en.html
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AT shhayashi anewmethodfortheexperimentalevaluationofhightemperatureerosioncorrosioninfluidizedbedwasteincinerationconditions
AT memami newmethodfortheexperimentalevaluationofhightemperatureerosioncorrosioninfluidizedbedwasteincinerationconditions
AT shhayashi newmethodfortheexperimentalevaluationofhightemperatureerosioncorrosioninfluidizedbedwasteincinerationconditions