Heat Transfer Analysis for Combustion under Low-Gradient Conditions in a Small-Scale Industrial Energy Systems

The issue of maintaining low-gradient combustion in the conditions of high heat extraction has been investigated numerically in this work. The analyses include the application of a convective boundary condition at the wall (with estimated boiling heat transfer coefficient); analysis of the Internal...

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Main Authors: Mieszko Tokarski, Rafał Buczyński
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/17/1/186
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author Mieszko Tokarski
Rafał Buczyński
author_facet Mieszko Tokarski
Rafał Buczyński
author_sort Mieszko Tokarski
collection DOAJ
description The issue of maintaining low-gradient combustion in the conditions of high heat extraction has been investigated numerically in this work. The analyses include the application of a convective boundary condition at the wall (with estimated boiling heat transfer coefficient); analysis of the Internal Recirculation Device’s impact on combustion products and heat transfer under low-gradient conditions; and comparison of both traditional and low-gradient combustion modes. It was shown that the Internal Recirculation Device material and geometry has a significant impact on the nitrogen oxide (NO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mi>x</mi></msub></semantics></math></inline-formula>) formation mechanism, as NO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>2</mn></msub></semantics></math></inline-formula> emission becomes predominant and can rise up to several hundreds ppm. What is more, along with decrease in thermal resistance of the IRD, CO emissions also increase rapidly, even achieving over 2000 ppm. Additionally, the convective heat transfer rate decreased by about 25% after switching from traditional to low-gradient combustion, whereas the radiative mechanism increased by ≈40% compared to traditional mode. It should also be mentioned that the low-gradient combustion applied in this work achieved approximately 10% higher efficiency than conventional combustion.
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spelling doaj.art-803831056a474ecb93d0a0aec666cdf02024-01-10T14:56:09ZengMDPI AGEnergies1996-10732023-12-0117118610.3390/en17010186Heat Transfer Analysis for Combustion under Low-Gradient Conditions in a Small-Scale Industrial Energy SystemsMieszko Tokarski0Rafał Buczyński1Department of Fuels Technology, Faculty of Energy and Fuels, AGH University of Kraków, al. Adama Mickiewicza 30, 30-059 Cracow, PolandDepartment of Fuels Technology, Faculty of Energy and Fuels, AGH University of Kraków, al. Adama Mickiewicza 30, 30-059 Cracow, PolandThe issue of maintaining low-gradient combustion in the conditions of high heat extraction has been investigated numerically in this work. The analyses include the application of a convective boundary condition at the wall (with estimated boiling heat transfer coefficient); analysis of the Internal Recirculation Device’s impact on combustion products and heat transfer under low-gradient conditions; and comparison of both traditional and low-gradient combustion modes. It was shown that the Internal Recirculation Device material and geometry has a significant impact on the nitrogen oxide (NO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mi>x</mi></msub></semantics></math></inline-formula>) formation mechanism, as NO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>2</mn></msub></semantics></math></inline-formula> emission becomes predominant and can rise up to several hundreds ppm. What is more, along with decrease in thermal resistance of the IRD, CO emissions also increase rapidly, even achieving over 2000 ppm. Additionally, the convective heat transfer rate decreased by about 25% after switching from traditional to low-gradient combustion, whereas the radiative mechanism increased by ≈40% compared to traditional mode. It should also be mentioned that the low-gradient combustion applied in this work achieved approximately 10% higher efficiency than conventional combustion.https://www.mdpi.com/1996-1073/17/1/186CFDcombustionlow-gradient combustionheat transferfire-tube boiler
spellingShingle Mieszko Tokarski
Rafał Buczyński
Heat Transfer Analysis for Combustion under Low-Gradient Conditions in a Small-Scale Industrial Energy Systems
Energies
CFD
combustion
low-gradient combustion
heat transfer
fire-tube boiler
title Heat Transfer Analysis for Combustion under Low-Gradient Conditions in a Small-Scale Industrial Energy Systems
title_full Heat Transfer Analysis for Combustion under Low-Gradient Conditions in a Small-Scale Industrial Energy Systems
title_fullStr Heat Transfer Analysis for Combustion under Low-Gradient Conditions in a Small-Scale Industrial Energy Systems
title_full_unstemmed Heat Transfer Analysis for Combustion under Low-Gradient Conditions in a Small-Scale Industrial Energy Systems
title_short Heat Transfer Analysis for Combustion under Low-Gradient Conditions in a Small-Scale Industrial Energy Systems
title_sort heat transfer analysis for combustion under low gradient conditions in a small scale industrial energy systems
topic CFD
combustion
low-gradient combustion
heat transfer
fire-tube boiler
url https://www.mdpi.com/1996-1073/17/1/186
work_keys_str_mv AT mieszkotokarski heattransferanalysisforcombustionunderlowgradientconditionsinasmallscaleindustrialenergysystems
AT rafałbuczynski heattransferanalysisforcombustionunderlowgradientconditionsinasmallscaleindustrialenergysystems