Roll cage design and validation for a rally vehicle

The roll cage represents one of the most significant equipments for the personal protection in every sport car and in rally vehicles in particular. It is generally made of thin gauge pipes, joined together, to assemble a safety structure. This frame has to be designed in the way to absorb the kineti...

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Main Authors: Pavlović Ana, Živković M.
Format: Article
Language:English
Published: University of Belgrade - Faculty of Mechanical Engineering, Belgrade 2016-01-01
Series:FME Transactions
Subjects:
Online Access:https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2016/1451-20921604398P.pdf
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author Pavlović Ana
Živković M.
author_facet Pavlović Ana
Živković M.
author_sort Pavlović Ana
collection DOAJ
description The roll cage represents one of the most significant equipments for the personal protection in every sport car and in rally vehicles in particular. It is generally made of thin gauge pipes, joined together, to assemble a safety structure. This frame has to be designed in the way to absorb the kinetic energy during impacts reducing the risk of injuries for drivers and navigators. The design of an appropriate roll cage to be installed on a rally vehicle and its validation by Finite Elements methods represent the main motivation for this investigation. CAD frame was modelled by CATIA software using shell elements. Geometrical and material nonlinear FEM analysis was implemented by PAK code. Using experimental tests in displacement control conditions, critical forces on the structure were also determined. Numerical results were compared with experimental ones, permitting to refine the simulation model. Then, FEM provided the safety factor and all the information regarding the strength of acceptable materials. The CAD/FEM procedure, limiting the number of experimental tests, reduced cost and time requested for the design validation.
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spelling doaj.art-8068c3968e2d47e39fee6b65c0e996cc2022-12-21T20:34:25ZengUniversity of Belgrade - Faculty of Mechanical Engineering, BelgradeFME Transactions1451-20922406-128X2016-01-014443984041451-20921604398PRoll cage design and validation for a rally vehiclePavlović Ana0Živković M.1Alma Mater Studiorum University of Bologna, Department of Industrial Engineering, Bologna, ItalyUniversity of Kragujevac, Faculty of Engineering, KragujevacThe roll cage represents one of the most significant equipments for the personal protection in every sport car and in rally vehicles in particular. It is generally made of thin gauge pipes, joined together, to assemble a safety structure. This frame has to be designed in the way to absorb the kinetic energy during impacts reducing the risk of injuries for drivers and navigators. The design of an appropriate roll cage to be installed on a rally vehicle and its validation by Finite Elements methods represent the main motivation for this investigation. CAD frame was modelled by CATIA software using shell elements. Geometrical and material nonlinear FEM analysis was implemented by PAK code. Using experimental tests in displacement control conditions, critical forces on the structure were also determined. Numerical results were compared with experimental ones, permitting to refine the simulation model. Then, FEM provided the safety factor and all the information regarding the strength of acceptable materials. The CAD/FEM procedure, limiting the number of experimental tests, reduced cost and time requested for the design validation.https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2016/1451-20921604398P.pdfroll barsafety cagevehicle safetyfem simulationstrength analysisdesign validation
spellingShingle Pavlović Ana
Živković M.
Roll cage design and validation for a rally vehicle
FME Transactions
roll bar
safety cage
vehicle safety
fem simulation
strength analysis
design validation
title Roll cage design and validation for a rally vehicle
title_full Roll cage design and validation for a rally vehicle
title_fullStr Roll cage design and validation for a rally vehicle
title_full_unstemmed Roll cage design and validation for a rally vehicle
title_short Roll cage design and validation for a rally vehicle
title_sort roll cage design and validation for a rally vehicle
topic roll bar
safety cage
vehicle safety
fem simulation
strength analysis
design validation
url https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2016/1451-20921604398P.pdf
work_keys_str_mv AT pavlovicana rollcagedesignandvalidationforarallyvehicle
AT zivkovicm rollcagedesignandvalidationforarallyvehicle