Research on High Temperature Stamping Forming Performance and Process Parameters Optimization of 7075 Aluminum Alloy

The stress strain curve of 7075 aluminum alloy in the temperature range of 310 °C to 410 °C was obtained by Gleeble-3800. By Nakazima test, the isothermal thermoforming limit diagrams of 7075 aluminum alloy at different deformation temperatures and stamping speeds were acquired. Moreover, the parame...

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Main Authors: Zheng Ma, Hongchao Ji, Xiaomin Huang, Wenchao Xiao, Xuefeng Tang
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/19/5485
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author Zheng Ma
Hongchao Ji
Xiaomin Huang
Wenchao Xiao
Xuefeng Tang
author_facet Zheng Ma
Hongchao Ji
Xiaomin Huang
Wenchao Xiao
Xuefeng Tang
author_sort Zheng Ma
collection DOAJ
description The stress strain curve of 7075 aluminum alloy in the temperature range of 310 °C to 410 °C was obtained by Gleeble-3800. By Nakazima test, the isothermal thermoforming limit diagrams of 7075 aluminum alloy at different deformation temperatures and stamping speeds were acquired. Moreover, the parameters of automotive S-rail hot stamping process were optimized by GA-BP neural network. The results show that the forming limit curve of 7075 aluminum alloy increases as the deformation temperature and stamping speed increase. The predicted optimal parameters for hot stamping of automotive S-rails by GA-BP neural network are: stamping speed is 50 mm/s, friction coefficient between die and blank is 0.1, and blank holder force is 5 kN. The maximum thinning rate at this process parameter is 9.37%, which provided a reference for 7075 aluminum alloy automotive S-rail hot stamping.
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spelling doaj.art-806cae6c27de43598de824c393f276aa2023-11-22T16:22:33ZengMDPI AGMaterials1996-19442021-09-011419548510.3390/ma14195485Research on High Temperature Stamping Forming Performance and Process Parameters Optimization of 7075 Aluminum AlloyZheng Ma0Hongchao Ji1Xiaomin Huang2Wenchao Xiao3Xuefeng Tang4College of Mechanical Engineering, North China University of Science and Technology, Tangshan 063210, ChinaCollege of Mechanical Engineering, North China University of Science and Technology, Tangshan 063210, ChinaSchool of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, ChinaSchool of Engineering and Technology, China University of Geosciences (Beijing), Beijing 100083, ChinaState Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, 1037 Luoyu Road, Wuhan 430074, ChinaThe stress strain curve of 7075 aluminum alloy in the temperature range of 310 °C to 410 °C was obtained by Gleeble-3800. By Nakazima test, the isothermal thermoforming limit diagrams of 7075 aluminum alloy at different deformation temperatures and stamping speeds were acquired. Moreover, the parameters of automotive S-rail hot stamping process were optimized by GA-BP neural network. The results show that the forming limit curve of 7075 aluminum alloy increases as the deformation temperature and stamping speed increase. The predicted optimal parameters for hot stamping of automotive S-rails by GA-BP neural network are: stamping speed is 50 mm/s, friction coefficient between die and blank is 0.1, and blank holder force is 5 kN. The maximum thinning rate at this process parameter is 9.37%, which provided a reference for 7075 aluminum alloy automotive S-rail hot stamping.https://www.mdpi.com/1996-1944/14/19/54857075 aluminum alloyforming limit diagramGA-BP neural networkautomotive S-railprocess parameters
spellingShingle Zheng Ma
Hongchao Ji
Xiaomin Huang
Wenchao Xiao
Xuefeng Tang
Research on High Temperature Stamping Forming Performance and Process Parameters Optimization of 7075 Aluminum Alloy
Materials
7075 aluminum alloy
forming limit diagram
GA-BP neural network
automotive S-rail
process parameters
title Research on High Temperature Stamping Forming Performance and Process Parameters Optimization of 7075 Aluminum Alloy
title_full Research on High Temperature Stamping Forming Performance and Process Parameters Optimization of 7075 Aluminum Alloy
title_fullStr Research on High Temperature Stamping Forming Performance and Process Parameters Optimization of 7075 Aluminum Alloy
title_full_unstemmed Research on High Temperature Stamping Forming Performance and Process Parameters Optimization of 7075 Aluminum Alloy
title_short Research on High Temperature Stamping Forming Performance and Process Parameters Optimization of 7075 Aluminum Alloy
title_sort research on high temperature stamping forming performance and process parameters optimization of 7075 aluminum alloy
topic 7075 aluminum alloy
forming limit diagram
GA-BP neural network
automotive S-rail
process parameters
url https://www.mdpi.com/1996-1944/14/19/5485
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AT xiaominhuang researchonhightemperaturestampingformingperformanceandprocessparametersoptimizationof7075aluminumalloy
AT wenchaoxiao researchonhightemperaturestampingformingperformanceandprocessparametersoptimizationof7075aluminumalloy
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