Microscopic morphology, thermodynamic and mechanical properties of thermoplastic polyurethane fabricated by selective laser sintering

Thermoplastic polyurethane (TPU) is one of the elastomeric polymers which has widespread applicability in various fields. Selective laser sintering (SLS) technology is gradually being used to manufacture actual end-use components and enables novel applications (footwear, healthcare mattresses, cable...

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Main Authors: Ruiqi Pan, Lei Yang, Li Zheng, Liang Hao, Yan Li
Format: Article
Language:English
Published: IOP Publishing 2020-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ab8b87
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author Ruiqi Pan
Lei Yang
Li Zheng
Liang Hao
Yan Li
author_facet Ruiqi Pan
Lei Yang
Li Zheng
Liang Hao
Yan Li
author_sort Ruiqi Pan
collection DOAJ
description Thermoplastic polyurethane (TPU) is one of the elastomeric polymers which has widespread applicability in various fields. Selective laser sintering (SLS) technology is gradually being used to manufacture actual end-use components and enables novel applications (footwear, healthcare mattresses, cable and wire) for TPU. This work aims to explore an optimum protocol (laser power, scanning speed and layer thickness) for SLS fabricated TPU components, and to evaluate the processability of TPU powder through systematically analyzing the morphological properties, structure, melting temperature, crystallization characteristics and tensile properties under different processing parameters. The optimum SLS processing parameters for TPU are laser speed of 3500 mm s ^−1 , laser power of 25 W and layer thickness of 0.1 mm. The tensile strength and superlative toughness of SLS-fabricated TPU samples can reach up to 20.02 MPa and 26 631 J mm ^−3 , respectively. The tensile strength of optimized SLS specimens (parameters: 20 W, 4500 mm s ^−1 , 0.15 mm) has been increased by 87.1% compared to that of reference.
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spelling doaj.art-80a414fd8b534365850fd0a69ed6c75a2023-08-09T16:12:03ZengIOP PublishingMaterials Research Express2053-15912020-01-017505530110.1088/2053-1591/ab8b87Microscopic morphology, thermodynamic and mechanical properties of thermoplastic polyurethane fabricated by selective laser sinteringRuiqi Pan0https://orcid.org/0000-0003-4172-9933Lei Yang1https://orcid.org/0000-0001-8860-843XLi Zheng2https://orcid.org/0000-0002-6392-5591Liang Hao3https://orcid.org/0000-0002-6088-1343Yan Li4https://orcid.org/0000-0001-8141-9732Gemmological Institute, China University of Geosciences , Wuhan, 430074, People’s Republic of ChinaSchool of Materials Science and Engineering, Huazhong University of Science and Technology , Wuhan, 430074, People’s Republic of ChinaWuhan Huake 3D Technology Co. Ltd, Wuhan, 430223, People’s Republic of ChinaGemmological Institute, China University of Geosciences , Wuhan, 430074, People’s Republic of ChinaGemmological Institute, China University of Geosciences , Wuhan, 430074, People’s Republic of ChinaThermoplastic polyurethane (TPU) is one of the elastomeric polymers which has widespread applicability in various fields. Selective laser sintering (SLS) technology is gradually being used to manufacture actual end-use components and enables novel applications (footwear, healthcare mattresses, cable and wire) for TPU. This work aims to explore an optimum protocol (laser power, scanning speed and layer thickness) for SLS fabricated TPU components, and to evaluate the processability of TPU powder through systematically analyzing the morphological properties, structure, melting temperature, crystallization characteristics and tensile properties under different processing parameters. The optimum SLS processing parameters for TPU are laser speed of 3500 mm s ^−1 , laser power of 25 W and layer thickness of 0.1 mm. The tensile strength and superlative toughness of SLS-fabricated TPU samples can reach up to 20.02 MPa and 26 631 J mm ^−3 , respectively. The tensile strength of optimized SLS specimens (parameters: 20 W, 4500 mm s ^−1 , 0.15 mm) has been increased by 87.1% compared to that of reference.https://doi.org/10.1088/2053-1591/ab8b87thermoplastic polyurethanes (TPU)optimization parametersselective laser sintering (SLS)mechanical properties
spellingShingle Ruiqi Pan
Lei Yang
Li Zheng
Liang Hao
Yan Li
Microscopic morphology, thermodynamic and mechanical properties of thermoplastic polyurethane fabricated by selective laser sintering
Materials Research Express
thermoplastic polyurethanes (TPU)
optimization parameters
selective laser sintering (SLS)
mechanical properties
title Microscopic morphology, thermodynamic and mechanical properties of thermoplastic polyurethane fabricated by selective laser sintering
title_full Microscopic morphology, thermodynamic and mechanical properties of thermoplastic polyurethane fabricated by selective laser sintering
title_fullStr Microscopic morphology, thermodynamic and mechanical properties of thermoplastic polyurethane fabricated by selective laser sintering
title_full_unstemmed Microscopic morphology, thermodynamic and mechanical properties of thermoplastic polyurethane fabricated by selective laser sintering
title_short Microscopic morphology, thermodynamic and mechanical properties of thermoplastic polyurethane fabricated by selective laser sintering
title_sort microscopic morphology thermodynamic and mechanical properties of thermoplastic polyurethane fabricated by selective laser sintering
topic thermoplastic polyurethanes (TPU)
optimization parameters
selective laser sintering (SLS)
mechanical properties
url https://doi.org/10.1088/2053-1591/ab8b87
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