Using Harris Hawk algorithm for experimental study on the hole dilation mechanism during Micro-machining (μM) of Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite

This article highlights the hole generation mechanism in the Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite. The lower conductivity of conventional carbon fiber reinforced polymer (CFRP) composites restricts the μ EDM (Micro Electrical discharge machining) test. This limi...

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Main Authors: Rahul Vishwakarma, Shivi Kesarwani, Rajesh Kumar Verma, Kishore Debnath, J Paulo Davim
Format: Article
Language:English
Published: IOP Publishing 2023-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/acbc67
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author Rahul Vishwakarma
Shivi Kesarwani
Rajesh Kumar Verma
Kishore Debnath
J Paulo Davim
author_facet Rahul Vishwakarma
Shivi Kesarwani
Rajesh Kumar Verma
Kishore Debnath
J Paulo Davim
author_sort Rahul Vishwakarma
collection DOAJ
description This article highlights the hole generation mechanism in the Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite. The lower conductivity of conventional carbon fiber reinforced polymer (CFRP) composites restricts the μ EDM (Micro Electrical discharge machining) test. This limitation is overwhelmed by adding highly conductive GnP powder in the CFR (epoxy) polymer composites. The generation of the drilled hole is possible through the increase in the electrical conductivity of the samples. During μ EDM, in order to examine the quality of machined holes in terms of hole dilation (HD), different process constraints such as voltage (80, 120, 160 V), pulse on time (30, 40, 50 s), and weight percentage of GnP (0.25, 1, 1.75%) are evaluated (H _D ). The hole dilation was significantly influenced by GnP concentration and voltage alteration during the micromachining process. Analysis of Variance (ANOVA) results confirmed that the GnP concentration (67.51%) was the most prominent factor affecting hole dilation. The high-resolution microscopy test was performed to investigate the hole machined surface and damages occur during the micromachining test. The variation in the thermal nature of carbon fabric and resin generates internal stress between the composite material, which results in micro-cracks developed in the laminates. The varying parameters were controlled and optimized through a recently developed nature-inspired metaheuristics algorithm based on the conduct of Harris Hawk (HH). The optimal parametric condition for the hole dilation is voltage (level 1–80 volt), pulse duration (level 1–30 μ s), and GnP concentration% (Level 1–0.25). The findings of the validation test demonstrate the application potential of the proposed Harris Hawk algorithm.
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spelling doaj.art-80f60fcb7be54f8f96cbca3ba6a83b442023-08-09T16:08:13ZengIOP PublishingMaterials Research Express2053-15912023-01-0110202400510.1088/2053-1591/acbc67Using Harris Hawk algorithm for experimental study on the hole dilation mechanism during Micro-machining (μM) of Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric compositeRahul Vishwakarma0Shivi Kesarwani1Rajesh Kumar Verma2https://orcid.org/0000-0002-3973-4779Kishore Debnath3J Paulo Davim4Department of Mechanical Engineering, Madan Mohan Malaviya University of Technology , Gorakhpur, 273010, IndiaDepartment of Mechanical Engineering, Madan Mohan Malaviya University of Technology , Gorakhpur, 273010, IndiaDepartment of Mechanical Engineering, Harcourt Butler Technical University , Kanpur, 208002, IndiaDepartment of Mechanical Engineering, National Institute of Technology Meghalaya , 793003, IndiaDepartment of Mechanical Engineering, University of Aveiro , Campus Santiago, 3810-193 Aveiro, Portugal (EU)This article highlights the hole generation mechanism in the Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite. The lower conductivity of conventional carbon fiber reinforced polymer (CFRP) composites restricts the μ EDM (Micro Electrical discharge machining) test. This limitation is overwhelmed by adding highly conductive GnP powder in the CFR (epoxy) polymer composites. The generation of the drilled hole is possible through the increase in the electrical conductivity of the samples. During μ EDM, in order to examine the quality of machined holes in terms of hole dilation (HD), different process constraints such as voltage (80, 120, 160 V), pulse on time (30, 40, 50 s), and weight percentage of GnP (0.25, 1, 1.75%) are evaluated (H _D ). The hole dilation was significantly influenced by GnP concentration and voltage alteration during the micromachining process. Analysis of Variance (ANOVA) results confirmed that the GnP concentration (67.51%) was the most prominent factor affecting hole dilation. The high-resolution microscopy test was performed to investigate the hole machined surface and damages occur during the micromachining test. The variation in the thermal nature of carbon fabric and resin generates internal stress between the composite material, which results in micro-cracks developed in the laminates. The varying parameters were controlled and optimized through a recently developed nature-inspired metaheuristics algorithm based on the conduct of Harris Hawk (HH). The optimal parametric condition for the hole dilation is voltage (level 1–80 volt), pulse duration (level 1–30 μ s), and GnP concentration% (Level 1–0.25). The findings of the validation test demonstrate the application potential of the proposed Harris Hawk algorithm.https://doi.org/10.1088/2053-1591/acbc67Harris Hawkhole dilationgraphenecarbonpolymer nanocomposite
spellingShingle Rahul Vishwakarma
Shivi Kesarwani
Rajesh Kumar Verma
Kishore Debnath
J Paulo Davim
Using Harris Hawk algorithm for experimental study on the hole dilation mechanism during Micro-machining (μM) of Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite
Materials Research Express
Harris Hawk
hole dilation
graphene
carbon
polymer nanocomposite
title Using Harris Hawk algorithm for experimental study on the hole dilation mechanism during Micro-machining (μM) of Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite
title_full Using Harris Hawk algorithm for experimental study on the hole dilation mechanism during Micro-machining (μM) of Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite
title_fullStr Using Harris Hawk algorithm for experimental study on the hole dilation mechanism during Micro-machining (μM) of Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite
title_full_unstemmed Using Harris Hawk algorithm for experimental study on the hole dilation mechanism during Micro-machining (μM) of Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite
title_short Using Harris Hawk algorithm for experimental study on the hole dilation mechanism during Micro-machining (μM) of Graphene nanoplatelets/Carbon fiber (GnP/C) reinforced polymeric composite
title_sort using harris hawk algorithm for experimental study on the hole dilation mechanism during micro machining μm of graphene nanoplatelets carbon fiber gnp c reinforced polymeric composite
topic Harris Hawk
hole dilation
graphene
carbon
polymer nanocomposite
url https://doi.org/10.1088/2053-1591/acbc67
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