A Hybrid Level Set Method for the Topology Optimization of Functionally Graded Structures

This paper presents a hybrid level set method (HLSM) to design novelty functionally graded structures (FGSs) with complex macroscopic graded patterns. The hybrid level set function (HLSF) is constructed to parametrically model the macro unit cells by introducing the affine concept of convex optimiza...

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Main Authors: Junjian Fu, Zhengtao Shu, Liang Gao, Xiangman Zhou
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/13/4483
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author Junjian Fu
Zhengtao Shu
Liang Gao
Xiangman Zhou
author_facet Junjian Fu
Zhengtao Shu
Liang Gao
Xiangman Zhou
author_sort Junjian Fu
collection DOAJ
description This paper presents a hybrid level set method (HLSM) to design novelty functionally graded structures (FGSs) with complex macroscopic graded patterns. The hybrid level set function (HLSF) is constructed to parametrically model the macro unit cells by introducing the affine concept of convex optimization theory. The global weight coefficients on macro unit cell nodes and the local weight coefficients within the macro unit cell are defined as master and slave design variables, respectively. The local design variables are interpolated by the global design variables to guarantee the C<sup>0</sup> continuity of neighboring unit cells. A HLSM-based topology optimization model for the FGSs is established to maximize structural stiffness. The optimization model is solved by the optimality criteria (OC) algorithm. Two typical FGSs design problems are investigated, including thin-walled stiffened structures (TWSSs) and functionally graded cellular structures (FGCSs). In addition, additively manufactured FGCSs with different core layers are tested for bending performance. Numerical examples show that the HLSM is effective for designing FGSs like TWSSs and FGCSs. The bending tests prove that FGSs designed using HLSM are have a high performance.
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spelling doaj.art-813258fee8fa4cd9bc22218a5aab0fc72023-12-03T14:10:01ZengMDPI AGMaterials1996-19442022-06-011513448310.3390/ma15134483A Hybrid Level Set Method for the Topology Optimization of Functionally Graded StructuresJunjian Fu0Zhengtao Shu1Liang Gao2Xiangman Zhou3Hubei Key Laboratory of Hydroelectric Machinery Design & Maintenance, Yichang 443002, ChinaCollege of Mechanical and Power Engineering, China Three Gorges University, Yichang 443002, ChinaState Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074, ChinaHubei Key Laboratory of Hydroelectric Machinery Design & Maintenance, Yichang 443002, ChinaThis paper presents a hybrid level set method (HLSM) to design novelty functionally graded structures (FGSs) with complex macroscopic graded patterns. The hybrid level set function (HLSF) is constructed to parametrically model the macro unit cells by introducing the affine concept of convex optimization theory. The global weight coefficients on macro unit cell nodes and the local weight coefficients within the macro unit cell are defined as master and slave design variables, respectively. The local design variables are interpolated by the global design variables to guarantee the C<sup>0</sup> continuity of neighboring unit cells. A HLSM-based topology optimization model for the FGSs is established to maximize structural stiffness. The optimization model is solved by the optimality criteria (OC) algorithm. Two typical FGSs design problems are investigated, including thin-walled stiffened structures (TWSSs) and functionally graded cellular structures (FGCSs). In addition, additively manufactured FGCSs with different core layers are tested for bending performance. Numerical examples show that the HLSM is effective for designing FGSs like TWSSs and FGCSs. The bending tests prove that FGSs designed using HLSM are have a high performance.https://www.mdpi.com/1996-1944/15/13/4483topology optimizationhybrid level set methodthin-walled stiffened structuresfunctionally graded cellular structures
spellingShingle Junjian Fu
Zhengtao Shu
Liang Gao
Xiangman Zhou
A Hybrid Level Set Method for the Topology Optimization of Functionally Graded Structures
Materials
topology optimization
hybrid level set method
thin-walled stiffened structures
functionally graded cellular structures
title A Hybrid Level Set Method for the Topology Optimization of Functionally Graded Structures
title_full A Hybrid Level Set Method for the Topology Optimization of Functionally Graded Structures
title_fullStr A Hybrid Level Set Method for the Topology Optimization of Functionally Graded Structures
title_full_unstemmed A Hybrid Level Set Method for the Topology Optimization of Functionally Graded Structures
title_short A Hybrid Level Set Method for the Topology Optimization of Functionally Graded Structures
title_sort hybrid level set method for the topology optimization of functionally graded structures
topic topology optimization
hybrid level set method
thin-walled stiffened structures
functionally graded cellular structures
url https://www.mdpi.com/1996-1944/15/13/4483
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