Application of Nanosilicon to the Sintering of Mg-Mg<sub>2</sub>Si Interpenetrating Phases Composite

The new in situ fabrication process for Mg-Mg<sub>2</sub>Si composites composed of interpenetrating metal/intermetallic phases via powder metallurgy was characterized. To obtain the designed composite microstructure, variable nanosilicon ((n)Si) (i.e., 2, 4, and 6 vol.% (n)Si) concentrat...

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Main Authors: Anita Olszówka-Myalska, Hanna Myalska, Patryk Wrześniowski, Jacek Chrapoński, Grzegorz Cios
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/23/7114
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author Anita Olszówka-Myalska
Hanna Myalska
Patryk Wrześniowski
Jacek Chrapoński
Grzegorz Cios
author_facet Anita Olszówka-Myalska
Hanna Myalska
Patryk Wrześniowski
Jacek Chrapoński
Grzegorz Cios
author_sort Anita Olszówka-Myalska
collection DOAJ
description The new in situ fabrication process for Mg-Mg<sub>2</sub>Si composites composed of interpenetrating metal/intermetallic phases via powder metallurgy was characterized. To obtain the designed composite microstructure, variable nanosilicon ((n)Si) (i.e., 2, 4, and 6 vol.% (n)Si) concentrations were mixed with magnesium powders. The mixture was ordered using a sonic method. The powder mixture morphologies were characterized using scanning electron microscopy (SEM), and heating and cooling-induced thermal effects were characterized using differential scanning calorimetry (DSC). Composite sinters were fabricated by hot-pressing the powders under a vacuum of 2.8 Pa. Shifts in the sintering temperature resulted in two observable microstructures: (1) the presence of Mg<sub>2</sub>Si and MgO intermetallic phases in α-Mg (580 °C); and (2) Mg<sub>2</sub>Si intermetallic phases in the α-Mg matrix enriched with bands of refined MgO (640 °C). Materials were characterized by light microscopy (LM) with quantitative metallography, X-ray diffraction (XRD), open porosity measurements, hardness testing, microhardness testing, and nanoindentation. The results revealed that (n)Si in applied sintering conditions ensured the formation of globular and very fine Mg<sub>2</sub>Si particles. The particles bonded with each other to form an intermetallic network. The volume fraction of this network increased with (n)Si concentration but was dependent on sintering temperature. Increasing sintering temperature intensified magnesium vaporization, affecting the composite formation mechanism and increasing the volume fraction of silicide.
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spelling doaj.art-8149c976cbff469392c480f16d3683752023-11-23T02:38:34ZengMDPI AGMaterials1996-19442021-11-011423711410.3390/ma14237114Application of Nanosilicon to the Sintering of Mg-Mg<sub>2</sub>Si Interpenetrating Phases CompositeAnita Olszówka-Myalska0Hanna Myalska1Patryk Wrześniowski2Jacek Chrapoński3Grzegorz Cios4Faculty of Materials Engineering, Silesian University of Technology, Krasińskiego 8 Street, 40-019 Katowice, PolandFaculty of Materials Engineering, Silesian University of Technology, Krasińskiego 8 Street, 40-019 Katowice, PolandFaculty of Materials Engineering, Silesian University of Technology, Krasińskiego 8 Street, 40-019 Katowice, PolandFaculty of Materials Engineering, Silesian University of Technology, Krasińskiego 8 Street, 40-019 Katowice, PolandAcademic Centre for Materials and Nanotechnology, AGH University of Science and Technology, Al. A. Mickiewicza 30, 30-059 Kraków, PolandThe new in situ fabrication process for Mg-Mg<sub>2</sub>Si composites composed of interpenetrating metal/intermetallic phases via powder metallurgy was characterized. To obtain the designed composite microstructure, variable nanosilicon ((n)Si) (i.e., 2, 4, and 6 vol.% (n)Si) concentrations were mixed with magnesium powders. The mixture was ordered using a sonic method. The powder mixture morphologies were characterized using scanning electron microscopy (SEM), and heating and cooling-induced thermal effects were characterized using differential scanning calorimetry (DSC). Composite sinters were fabricated by hot-pressing the powders under a vacuum of 2.8 Pa. Shifts in the sintering temperature resulted in two observable microstructures: (1) the presence of Mg<sub>2</sub>Si and MgO intermetallic phases in α-Mg (580 °C); and (2) Mg<sub>2</sub>Si intermetallic phases in the α-Mg matrix enriched with bands of refined MgO (640 °C). Materials were characterized by light microscopy (LM) with quantitative metallography, X-ray diffraction (XRD), open porosity measurements, hardness testing, microhardness testing, and nanoindentation. The results revealed that (n)Si in applied sintering conditions ensured the formation of globular and very fine Mg<sub>2</sub>Si particles. The particles bonded with each other to form an intermetallic network. The volume fraction of this network increased with (n)Si concentration but was dependent on sintering temperature. Increasing sintering temperature intensified magnesium vaporization, affecting the composite formation mechanism and increasing the volume fraction of silicide.https://www.mdpi.com/1996-1944/14/23/7114nanosized SiMg<sub>2</sub>Simagnesium matrix compositein situ compositeinterpenetrating phases composite
spellingShingle Anita Olszówka-Myalska
Hanna Myalska
Patryk Wrześniowski
Jacek Chrapoński
Grzegorz Cios
Application of Nanosilicon to the Sintering of Mg-Mg<sub>2</sub>Si Interpenetrating Phases Composite
Materials
nanosized Si
Mg<sub>2</sub>Si
magnesium matrix composite
in situ composite
interpenetrating phases composite
title Application of Nanosilicon to the Sintering of Mg-Mg<sub>2</sub>Si Interpenetrating Phases Composite
title_full Application of Nanosilicon to the Sintering of Mg-Mg<sub>2</sub>Si Interpenetrating Phases Composite
title_fullStr Application of Nanosilicon to the Sintering of Mg-Mg<sub>2</sub>Si Interpenetrating Phases Composite
title_full_unstemmed Application of Nanosilicon to the Sintering of Mg-Mg<sub>2</sub>Si Interpenetrating Phases Composite
title_short Application of Nanosilicon to the Sintering of Mg-Mg<sub>2</sub>Si Interpenetrating Phases Composite
title_sort application of nanosilicon to the sintering of mg mg sub 2 sub si interpenetrating phases composite
topic nanosized Si
Mg<sub>2</sub>Si
magnesium matrix composite
in situ composite
interpenetrating phases composite
url https://www.mdpi.com/1996-1944/14/23/7114
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