Study of milling process basics for the biocompatible PEEK material

Polyetheretherketone (PEEK) material has attracted attentions and studies in the medical field due to its excellent properties suitable for orthopedic, dental, and implant applications. In order to acquire the needed geometrical accuracy and surface finish for individual customizations of components...

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Main Authors: Yang Li, Xiang Cheng, Siying Ling, Guangming Zheng, Huanbao Liu, Lei He
Format: Article
Language:English
Published: IOP Publishing 2020-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ab6a5a
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author Yang Li
Xiang Cheng
Siying Ling
Guangming Zheng
Huanbao Liu
Lei He
author_facet Yang Li
Xiang Cheng
Siying Ling
Guangming Zheng
Huanbao Liu
Lei He
author_sort Yang Li
collection DOAJ
description Polyetheretherketone (PEEK) material has attracted attentions and studies in the medical field due to its excellent properties suitable for orthopedic, dental, and implant applications. In order to acquire the needed geometrical accuracy and surface finish for individual customizations of components made of PEEK material, milling process basics for PEEK material have been studied in this paper. The influences of milling parameters on milling forces and surface roughness are discussed based on single-factor and orthogonal milling experiments. It shows that the effects of cutting parameters on cutting forces are basically in accordance with that in the classical metal cutting theory. But the effects of cutting parameters on the surface roughness are different. Also the significance sequences of the key milling parameters on milling forces and surface roughness are identified. Furthermore, a finite element simulation model to estimate the milling force is established and successfully evaluated for customized applications.
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spelling doaj.art-818eb158eae2467d8f39d357877ba6522023-08-09T15:24:40ZengIOP PublishingMaterials Research Express2053-15912020-01-017101541210.1088/2053-1591/ab6a5aStudy of milling process basics for the biocompatible PEEK materialYang Li0https://orcid.org/0000-0001-9103-7359Xiang Cheng1Siying Ling2Guangming Zheng3Huanbao Liu4Lei He5School of Mechanical Engineering, Shandong University of Technology , Zibo 255000, People’s Republic of ChinaSchool of Mechanical Engineering, Shandong University of Technology , Zibo 255000, People’s Republic of ChinaKey Laboratory for Precision & Non-traditional Machining of Ministry of Education, Dalian University of Technology , Dalian 116024, People’s Republic of ChinaSchool of Mechanical Engineering, Shandong University of Technology , Zibo 255000, People’s Republic of ChinaSchool of Mechanical Engineering, Shandong University of Technology , Zibo 255000, People’s Republic of ChinaSchool of Mechanical Engineering, Shandong University of Technology , Zibo 255000, People’s Republic of ChinaPolyetheretherketone (PEEK) material has attracted attentions and studies in the medical field due to its excellent properties suitable for orthopedic, dental, and implant applications. In order to acquire the needed geometrical accuracy and surface finish for individual customizations of components made of PEEK material, milling process basics for PEEK material have been studied in this paper. The influences of milling parameters on milling forces and surface roughness are discussed based on single-factor and orthogonal milling experiments. It shows that the effects of cutting parameters on cutting forces are basically in accordance with that in the classical metal cutting theory. But the effects of cutting parameters on the surface roughness are different. Also the significance sequences of the key milling parameters on milling forces and surface roughness are identified. Furthermore, a finite element simulation model to estimate the milling force is established and successfully evaluated for customized applications.https://doi.org/10.1088/2053-1591/ab6a5aPEEKmillingforcesurface roughnessfinite element method
spellingShingle Yang Li
Xiang Cheng
Siying Ling
Guangming Zheng
Huanbao Liu
Lei He
Study of milling process basics for the biocompatible PEEK material
Materials Research Express
PEEK
milling
force
surface roughness
finite element method
title Study of milling process basics for the biocompatible PEEK material
title_full Study of milling process basics for the biocompatible PEEK material
title_fullStr Study of milling process basics for the biocompatible PEEK material
title_full_unstemmed Study of milling process basics for the biocompatible PEEK material
title_short Study of milling process basics for the biocompatible PEEK material
title_sort study of milling process basics for the biocompatible peek material
topic PEEK
milling
force
surface roughness
finite element method
url https://doi.org/10.1088/2053-1591/ab6a5a
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