Effects of step-by-step line balancing in apparel assembly line

The mixed work assignment technique was applied to the modular production concept to solve the apparel assembly line balancing problem. Specifically, an algorithm was implemented to generate workstations by first classifying tasks into modules through an analysis of the manufacturing process and ass...

Full description

Bibliographic Details
Main Authors: Minsuk Kim, Sungmin Kim
Format: Article
Language:English
Published: SAGE Publishing 2023-08-01
Series:Journal of Engineered Fibers and Fabrics
Online Access:https://doi.org/10.1177/15589250231191196
_version_ 1797767041276444672
author Minsuk Kim
Sungmin Kim
author_facet Minsuk Kim
Sungmin Kim
author_sort Minsuk Kim
collection DOAJ
description The mixed work assignment technique was applied to the modular production concept to solve the apparel assembly line balancing problem. Specifically, an algorithm was implemented to generate workstations by first classifying tasks into modules through an analysis of the manufacturing process and assigning grouped tasks in the single task–multiple workers and multiple tasks–single worker assignment methods. Then, worker assignment was sequentially performed considering the skill level of the worker. A simulation of producing 100 men’s shirts was performed. Owing to line balancing, the total production time was considerably lower than that reported in previous studies. The enhanced performance was attributable to the fact that unlike previous studies that limited the apparel assembly line balancing problem to worker assignment, line balancing was performed through both task and worker assignment in this study. The results demonstrated that task assignment must be considered in the design stage in the apparel assembly line balancing problem.
first_indexed 2024-03-12T20:33:20Z
format Article
id doaj.art-819fe43743514e4cb1211020fe5ac03e
institution Directory Open Access Journal
issn 1558-9250
language English
last_indexed 2024-03-12T20:33:20Z
publishDate 2023-08-01
publisher SAGE Publishing
record_format Article
series Journal of Engineered Fibers and Fabrics
spelling doaj.art-819fe43743514e4cb1211020fe5ac03e2023-08-01T17:03:52ZengSAGE PublishingJournal of Engineered Fibers and Fabrics1558-92502023-08-011810.1177/15589250231191196Effects of step-by-step line balancing in apparel assembly lineMinsuk Kim0Sungmin Kim1Department of Fashion and Textiles, Seoul National University, Seoul, KoreaResearch Institute of Human Ecology, Seoul National University, Seoul, KoreaThe mixed work assignment technique was applied to the modular production concept to solve the apparel assembly line balancing problem. Specifically, an algorithm was implemented to generate workstations by first classifying tasks into modules through an analysis of the manufacturing process and assigning grouped tasks in the single task–multiple workers and multiple tasks–single worker assignment methods. Then, worker assignment was sequentially performed considering the skill level of the worker. A simulation of producing 100 men’s shirts was performed. Owing to line balancing, the total production time was considerably lower than that reported in previous studies. The enhanced performance was attributable to the fact that unlike previous studies that limited the apparel assembly line balancing problem to worker assignment, line balancing was performed through both task and worker assignment in this study. The results demonstrated that task assignment must be considered in the design stage in the apparel assembly line balancing problem.https://doi.org/10.1177/15589250231191196
spellingShingle Minsuk Kim
Sungmin Kim
Effects of step-by-step line balancing in apparel assembly line
Journal of Engineered Fibers and Fabrics
title Effects of step-by-step line balancing in apparel assembly line
title_full Effects of step-by-step line balancing in apparel assembly line
title_fullStr Effects of step-by-step line balancing in apparel assembly line
title_full_unstemmed Effects of step-by-step line balancing in apparel assembly line
title_short Effects of step-by-step line balancing in apparel assembly line
title_sort effects of step by step line balancing in apparel assembly line
url https://doi.org/10.1177/15589250231191196
work_keys_str_mv AT minsukkim effectsofstepbysteplinebalancinginapparelassemblyline
AT sungminkim effectsofstepbysteplinebalancinginapparelassemblyline