Catalytic Performance of Alumina-Supported Cobalt Carbide Catalysts for Low-Temperature Fischer–Tropsch Synthesis

The determination of the catalyst’s active phase helps improve the catalytic performance of the Fischer–Tropsch (FT) synthesis. Different phases of cobalt, including cobalt oxide, carbide, and metal, exist during the reaction. The content of each phase can affect the catalytic performance and produc...

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Main Authors: Zahra Gholami, Zdeněk Tišler, Eliška Svobodová, Ivana Hradecká, Nikita Sharkov, Fatemeh Gholami
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/12/10/1222
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author Zahra Gholami
Zdeněk Tišler
Eliška Svobodová
Ivana Hradecká
Nikita Sharkov
Fatemeh Gholami
author_facet Zahra Gholami
Zdeněk Tišler
Eliška Svobodová
Ivana Hradecká
Nikita Sharkov
Fatemeh Gholami
author_sort Zahra Gholami
collection DOAJ
description The determination of the catalyst’s active phase helps improve the catalytic performance of the Fischer–Tropsch (FT) synthesis. Different phases of cobalt, including cobalt oxide, carbide, and metal, exist during the reaction. The content of each phase can affect the catalytic performance and product distribution. In this study, a series of cobalt carbide catalysts were synthesized by exposure of Co/Al<sub>2</sub>O<sub>3</sub> catalyst to CH<sub>4</sub> at different temperatures from 300 °C to 800 °C. The physicochemical properties of the carbide catalysts (CoC<sub>x</sub>/Al<sub>2</sub>O<sub>3</sub>) were evaluated by different characterization methods. The catalytic performances of the catalysts were investigated in an autoclave reactor to determine the role of cobalt carbides on the CO conversion and product distribution during the reaction. XRD and XPS analysis confirmed the presence of Co<sub>2</sub>C in the prepared catalysts. The higher carbidation temperature resulted in the decomposition of methane into hydrogen and carbon, and the presence of graphitic carbon was confirmed by XRD, XPS, SEM, and Raman analysis. The Co<sub>2</sub>C also decomposed to metallic cobalt and carbon, and the content of cobalt carbide decreased at higher carbidation temperatures. Higher content of Co<sub>2</sub>C resulted in a lower CO conversion and higher selectivity to light alkanes, mainly methane. The higher carbidation temperature resulted in the decomposition of Co<sub>2</sub>C to metallic cobalt with higher activity in the FT reaction. The CO conversion increased by increasing the carbidation temperature from 300 °C to 800 °C, due to the higher content of metallic cobalt. In the presence of pure hydrogen, the Co<sub>2</sub>C could be converted mainly into hexagonal, close-packed (hcp) Co with higher activity for dissociative adsorption of CO, which resulted in higher catalyst activity and selectivity to heavier hydrocarbons.
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spelling doaj.art-81a08df759de4653911637f918e4877b2023-11-23T23:25:40ZengMDPI AGCatalysts2073-43442022-10-011210122210.3390/catal12101222Catalytic Performance of Alumina-Supported Cobalt Carbide Catalysts for Low-Temperature Fischer–Tropsch SynthesisZahra Gholami0Zdeněk Tišler1Eliška Svobodová2Ivana Hradecká3Nikita Sharkov4Fatemeh Gholami5ORLEN UniCRE, a.s., 436 70 Litvínov, Czech RepublicORLEN UniCRE, a.s., 436 70 Litvínov, Czech RepublicORLEN UniCRE, a.s., 436 70 Litvínov, Czech RepublicORLEN UniCRE, a.s., 436 70 Litvínov, Czech RepublicORLEN UniCRE, a.s., 436 70 Litvínov, Czech RepublicNew Technologies-Research Centre, University of West Bohemia, 301 00 Plzeň, Czech RepublicThe determination of the catalyst’s active phase helps improve the catalytic performance of the Fischer–Tropsch (FT) synthesis. Different phases of cobalt, including cobalt oxide, carbide, and metal, exist during the reaction. The content of each phase can affect the catalytic performance and product distribution. In this study, a series of cobalt carbide catalysts were synthesized by exposure of Co/Al<sub>2</sub>O<sub>3</sub> catalyst to CH<sub>4</sub> at different temperatures from 300 °C to 800 °C. The physicochemical properties of the carbide catalysts (CoC<sub>x</sub>/Al<sub>2</sub>O<sub>3</sub>) were evaluated by different characterization methods. The catalytic performances of the catalysts were investigated in an autoclave reactor to determine the role of cobalt carbides on the CO conversion and product distribution during the reaction. XRD and XPS analysis confirmed the presence of Co<sub>2</sub>C in the prepared catalysts. The higher carbidation temperature resulted in the decomposition of methane into hydrogen and carbon, and the presence of graphitic carbon was confirmed by XRD, XPS, SEM, and Raman analysis. The Co<sub>2</sub>C also decomposed to metallic cobalt and carbon, and the content of cobalt carbide decreased at higher carbidation temperatures. Higher content of Co<sub>2</sub>C resulted in a lower CO conversion and higher selectivity to light alkanes, mainly methane. The higher carbidation temperature resulted in the decomposition of Co<sub>2</sub>C to metallic cobalt with higher activity in the FT reaction. The CO conversion increased by increasing the carbidation temperature from 300 °C to 800 °C, due to the higher content of metallic cobalt. In the presence of pure hydrogen, the Co<sub>2</sub>C could be converted mainly into hexagonal, close-packed (hcp) Co with higher activity for dissociative adsorption of CO, which resulted in higher catalyst activity and selectivity to heavier hydrocarbons.https://www.mdpi.com/2073-4344/12/10/1222Fischer-Tropschcobalt carbideactive phaseproduct distributionmetallic cobalt
spellingShingle Zahra Gholami
Zdeněk Tišler
Eliška Svobodová
Ivana Hradecká
Nikita Sharkov
Fatemeh Gholami
Catalytic Performance of Alumina-Supported Cobalt Carbide Catalysts for Low-Temperature Fischer–Tropsch Synthesis
Catalysts
Fischer-Tropsch
cobalt carbide
active phase
product distribution
metallic cobalt
title Catalytic Performance of Alumina-Supported Cobalt Carbide Catalysts for Low-Temperature Fischer–Tropsch Synthesis
title_full Catalytic Performance of Alumina-Supported Cobalt Carbide Catalysts for Low-Temperature Fischer–Tropsch Synthesis
title_fullStr Catalytic Performance of Alumina-Supported Cobalt Carbide Catalysts for Low-Temperature Fischer–Tropsch Synthesis
title_full_unstemmed Catalytic Performance of Alumina-Supported Cobalt Carbide Catalysts for Low-Temperature Fischer–Tropsch Synthesis
title_short Catalytic Performance of Alumina-Supported Cobalt Carbide Catalysts for Low-Temperature Fischer–Tropsch Synthesis
title_sort catalytic performance of alumina supported cobalt carbide catalysts for low temperature fischer tropsch synthesis
topic Fischer-Tropsch
cobalt carbide
active phase
product distribution
metallic cobalt
url https://www.mdpi.com/2073-4344/12/10/1222
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