Effect of Fly Ash and Metakaolin on Properties and Microstructure of Magnesium Oxysulfate Cement

To improve the mechanical performance and lower the production cost of magnesium oxysulfate cement (MOSC), this article investigates the effects of single and compounded addition of metakaolin (MK) and/or fly ash (FA) on the setting time, mechanical strength, water resistance, hydration product, com...

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Main Authors: Tong Liu, Chunqing Li, Li Li, Wenqiang Fan, Yudong Dong, Huihui Liang, Hongjian Yang
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/4/1334
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author Tong Liu
Chunqing Li
Li Li
Wenqiang Fan
Yudong Dong
Huihui Liang
Hongjian Yang
author_facet Tong Liu
Chunqing Li
Li Li
Wenqiang Fan
Yudong Dong
Huihui Liang
Hongjian Yang
author_sort Tong Liu
collection DOAJ
description To improve the mechanical performance and lower the production cost of magnesium oxysulfate cement (MOSC), this article investigates the effects of single and compounded addition of metakaolin (MK) and/or fly ash (FA) on the setting time, mechanical strength, water resistance, hydration product, composition, and microstructure of the resulting cement. MOSC samples with different proportions, ranging from 0 to 30 wt.%, of FA and/or MK substituting magnesium oxide (MgO) were prepared. The microstructure was explored by scanning electron microscopy, X-ray diffraction, and mercury intrusion porosimetry. The findings suggest that adding FA can delay the setting of MOSC; however, the effect of adding MK to MOSC was reversed. Furthermore, the phase composition of the MOSC hydration products was unaltered upon adding FA and/or MK, but thicker and longer 517 phase crystals were observed. FA and MK can effectively fill the large pores of MOSC through filling and nucleation effects, reduce the pore size, and form a denser microstructure, thereby improving its mechanical properties. The optimal MOSC sample was found by substituting 10 wt.% of both FA and MK, resulting in a cement that exhibited a short setting time and an incredibly high mechanical strength and density. These findings will further the development of stronger, more cost-efficient, and more water-resistant MOSC products.
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spelling doaj.art-8203b7986746415b96c44d37f66063a42023-11-23T20:51:47ZengMDPI AGMaterials1996-19442022-02-01154133410.3390/ma15041334Effect of Fly Ash and Metakaolin on Properties and Microstructure of Magnesium Oxysulfate CementTong Liu0Chunqing Li1Li Li2Wenqiang Fan3Yudong Dong4Huihui Liang5Hongjian Yang6School of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300130, ChinaTianjin Cheng An Thermal Power Co., Ltd., Tianjin 300161, ChinaTianjin Cheng An Thermal Power Co., Ltd., Tianjin 300161, ChinaTianjin Cheng An Thermal Power Co., Ltd., Tianjin 300161, ChinaSchool of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300130, ChinaSchool of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300130, ChinaSchool of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300130, ChinaTo improve the mechanical performance and lower the production cost of magnesium oxysulfate cement (MOSC), this article investigates the effects of single and compounded addition of metakaolin (MK) and/or fly ash (FA) on the setting time, mechanical strength, water resistance, hydration product, composition, and microstructure of the resulting cement. MOSC samples with different proportions, ranging from 0 to 30 wt.%, of FA and/or MK substituting magnesium oxide (MgO) were prepared. The microstructure was explored by scanning electron microscopy, X-ray diffraction, and mercury intrusion porosimetry. The findings suggest that adding FA can delay the setting of MOSC; however, the effect of adding MK to MOSC was reversed. Furthermore, the phase composition of the MOSC hydration products was unaltered upon adding FA and/or MK, but thicker and longer 517 phase crystals were observed. FA and MK can effectively fill the large pores of MOSC through filling and nucleation effects, reduce the pore size, and form a denser microstructure, thereby improving its mechanical properties. The optimal MOSC sample was found by substituting 10 wt.% of both FA and MK, resulting in a cement that exhibited a short setting time and an incredibly high mechanical strength and density. These findings will further the development of stronger, more cost-efficient, and more water-resistant MOSC products.https://www.mdpi.com/1996-1944/15/4/1334MOSCmetakaolinmechanical propertieswater resistancemicrostructure
spellingShingle Tong Liu
Chunqing Li
Li Li
Wenqiang Fan
Yudong Dong
Huihui Liang
Hongjian Yang
Effect of Fly Ash and Metakaolin on Properties and Microstructure of Magnesium Oxysulfate Cement
Materials
MOSC
metakaolin
mechanical properties
water resistance
microstructure
title Effect of Fly Ash and Metakaolin on Properties and Microstructure of Magnesium Oxysulfate Cement
title_full Effect of Fly Ash and Metakaolin on Properties and Microstructure of Magnesium Oxysulfate Cement
title_fullStr Effect of Fly Ash and Metakaolin on Properties and Microstructure of Magnesium Oxysulfate Cement
title_full_unstemmed Effect of Fly Ash and Metakaolin on Properties and Microstructure of Magnesium Oxysulfate Cement
title_short Effect of Fly Ash and Metakaolin on Properties and Microstructure of Magnesium Oxysulfate Cement
title_sort effect of fly ash and metakaolin on properties and microstructure of magnesium oxysulfate cement
topic MOSC
metakaolin
mechanical properties
water resistance
microstructure
url https://www.mdpi.com/1996-1944/15/4/1334
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