Effects of PTFE Micro-Particles on the Fiber-Matrix Interface of Polyoxymethylene/Glass Fiber/Polytetrafluoroethylene Composites

Reinforcing polyoxymethylene (POM) with glass fibers (GF) enhances its mechanical properties, but at the expense of tribological performance. Formation of a transfer film to facilitate tribo-contact is compromised due to the abrasiveness of GF. As a solid lubricant, for example, polytetrafluoroethyl...

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Main Authors: Jasbir Singh Kunnan Singh, Yern Chee Ching, De Shin Liu, Kuan Yong Ching, Shaifulazuar Razali, Seng Neon Gan
Format: Article
Language:English
Published: MDPI AG 2018-11-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/11/11/2164
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author Jasbir Singh Kunnan Singh
Yern Chee Ching
De Shin Liu
Kuan Yong Ching
Shaifulazuar Razali
Seng Neon Gan
author_facet Jasbir Singh Kunnan Singh
Yern Chee Ching
De Shin Liu
Kuan Yong Ching
Shaifulazuar Razali
Seng Neon Gan
author_sort Jasbir Singh Kunnan Singh
collection DOAJ
description Reinforcing polyoxymethylene (POM) with glass fibers (GF) enhances its mechanical properties, but at the expense of tribological performance. Formation of a transfer film to facilitate tribo-contact is compromised due to the abrasiveness of GF. As a solid lubricant, for example, polytetrafluoroethylene (PTFE) significantly improves friction and wear resistance. The effects of chemically etched PTFE micro-particles on the fiber-matrix interface of POM/GF/PTFE composites have not been systematically characterized. The aim of this study is to investigate their tribological performance as a function of micro-PTFE blended by weight percentage. Samples were prepared by different compositions of PTFE (0, 1.7, 4.0, 9.5, 15.0 and 17.3 wt.%). The surface energy of PTFE micro-particles was increased by etching for 10 min using sodium naphthalene salt in tetrahydrofuran. Tribological performance was characterized through simultaneous acquisition of the coefficient of friction and wear loss on a reciprocating test rig in accordance to Procedure A of ASTM G133-95. Friction and wear resistance improved as the micro-PTFE weight ratio was increased. Morphology analysis of worn surfaces showed transfer film formation, encapsulating the abrasive GF. Energy dispersive X-ray spectroscopy (EDS) revealed increasing PTFE concentration from the GF surface interface region (0.5, 1.0, 1.5, 2.0, 2.5 µm).
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spelling doaj.art-820a8aa16c1c4e728a79fc1a1befc4f42022-12-22T02:38:27ZengMDPI AGMaterials1996-19442018-11-011111216410.3390/ma11112164ma11112164Effects of PTFE Micro-Particles on the Fiber-Matrix Interface of Polyoxymethylene/Glass Fiber/Polytetrafluoroethylene CompositesJasbir Singh Kunnan Singh0Yern Chee Ching1De Shin Liu2Kuan Yong Ching3Shaifulazuar Razali4Seng Neon Gan5Department of Chemical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur, MalaysiaDepartment of Chemical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur, MalaysiaDepartment of Mechanical Engineering, Faculty of Engineering, National Chung Cheng University, Chiayi County 62102, TaiwanSchool of Foundation, University of Reading Malaysia, Persiaran Graduan, Kota Ilmu, Educity, 79200 Iskandar Puteri Johor, MalaysiaDepartment of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur, MalaysiaDepartment of Chemistry, Faculty of Science, University of Malaya, 50603 Kuala Lumpur, MalaysiaReinforcing polyoxymethylene (POM) with glass fibers (GF) enhances its mechanical properties, but at the expense of tribological performance. Formation of a transfer film to facilitate tribo-contact is compromised due to the abrasiveness of GF. As a solid lubricant, for example, polytetrafluoroethylene (PTFE) significantly improves friction and wear resistance. The effects of chemically etched PTFE micro-particles on the fiber-matrix interface of POM/GF/PTFE composites have not been systematically characterized. The aim of this study is to investigate their tribological performance as a function of micro-PTFE blended by weight percentage. Samples were prepared by different compositions of PTFE (0, 1.7, 4.0, 9.5, 15.0 and 17.3 wt.%). The surface energy of PTFE micro-particles was increased by etching for 10 min using sodium naphthalene salt in tetrahydrofuran. Tribological performance was characterized through simultaneous acquisition of the coefficient of friction and wear loss on a reciprocating test rig in accordance to Procedure A of ASTM G133-95. Friction and wear resistance improved as the micro-PTFE weight ratio was increased. Morphology analysis of worn surfaces showed transfer film formation, encapsulating the abrasive GF. Energy dispersive X-ray spectroscopy (EDS) revealed increasing PTFE concentration from the GF surface interface region (0.5, 1.0, 1.5, 2.0, 2.5 µm).https://www.mdpi.com/1996-1944/11/11/2164coefficient of frictionwearsurface etchPTFEPOMinterface
spellingShingle Jasbir Singh Kunnan Singh
Yern Chee Ching
De Shin Liu
Kuan Yong Ching
Shaifulazuar Razali
Seng Neon Gan
Effects of PTFE Micro-Particles on the Fiber-Matrix Interface of Polyoxymethylene/Glass Fiber/Polytetrafluoroethylene Composites
Materials
coefficient of friction
wear
surface etch
PTFE
POM
interface
title Effects of PTFE Micro-Particles on the Fiber-Matrix Interface of Polyoxymethylene/Glass Fiber/Polytetrafluoroethylene Composites
title_full Effects of PTFE Micro-Particles on the Fiber-Matrix Interface of Polyoxymethylene/Glass Fiber/Polytetrafluoroethylene Composites
title_fullStr Effects of PTFE Micro-Particles on the Fiber-Matrix Interface of Polyoxymethylene/Glass Fiber/Polytetrafluoroethylene Composites
title_full_unstemmed Effects of PTFE Micro-Particles on the Fiber-Matrix Interface of Polyoxymethylene/Glass Fiber/Polytetrafluoroethylene Composites
title_short Effects of PTFE Micro-Particles on the Fiber-Matrix Interface of Polyoxymethylene/Glass Fiber/Polytetrafluoroethylene Composites
title_sort effects of ptfe micro particles on the fiber matrix interface of polyoxymethylene glass fiber polytetrafluoroethylene composites
topic coefficient of friction
wear
surface etch
PTFE
POM
interface
url https://www.mdpi.com/1996-1944/11/11/2164
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