A CALCULATION OF COST OF QUALITY WITH ACTIVITY BASED COSTING METHOD TO MAINTAIN QUALITY BETWEEN PRODUCTION PROCESSES

ABSTRACT Quality is an image of a company. PT Berkat Manunggal Jaya is a company that its primary activity is to assemble the generator units. This company wants to improve its quality in its production processes. The Initial stage is to determine the amount of quality cost since it hasn’t been me...

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Main Authors: Bambang Purwanggono, Rizalt Valentinus
Format: Article
Language:Indonesian
Published: Diponegoro University 2019-05-01
Series:J@ti Undip: Jurnal Teknik Industri
Subjects:
Online Access:https://ejournal.undip.ac.id/index.php/jgti/article/view/21916
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author Bambang Purwanggono
Rizalt Valentinus
author_facet Bambang Purwanggono
Rizalt Valentinus
author_sort Bambang Purwanggono
collection DOAJ
description ABSTRACT Quality is an image of a company. PT Berkat Manunggal Jaya is a company that its primary activity is to assemble the generator units. This company wants to improve its quality in its production processes. The Initial stage is to determine the amount of quality cost since it hasn’t been measured yet, especially in the production processes. This is because there are several cost categories that are within the company but the company still has not been able to measure them, which include the cost of diesel fuel for repeated inspection and the amount of diesel fuel that was carried when generators are delivered to the customers. The measuring method of this quality cost is using the Cost of Quality (COQ) model which details of the cost categories are based on Activity Based Costing (ABC) method. This method is suitable because it uses direct costs’ account, for instance, the use of materials as well as indirect costs as corporate overhead costs. The detail work instructions for the inspection of the production process between departments are provided based on existing procedures in the company. This is done to reduce the unacceptable product-in-progress when the production process is in operation. After calculating and put in all the activities into the four categories of Cost of Quality, the total Cost of Quality compared with the prices of sold unit from every generator set type are 1.77% for 680 KVA type open, 1.74% for 1300 KVA first type silent, 1.74% for 1300 KVA second type silent, 2.86% for 680 KVA type silent, 1.28% for 1300 KVA first type open, 1.27% for 1300 KVA second type open, 1.13% for 1740 KVA first type open, 1.13% for 1740 KVA second type open. The recommended solution for the reduction of Cost of Quality is to modify the procedure inspection flow in the company to reduce failure cost, especially in the final inspection costs (repeated test load processes).
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spelling doaj.art-820bfdf3a9974f26b4db4019c47ae3282022-12-21T22:51:45ZindDiponegoro UniversityJ@ti Undip: Jurnal Teknik Industri1907-14342502-15162019-05-0114111010.14710/jati.14.1.1-1014897A CALCULATION OF COST OF QUALITY WITH ACTIVITY BASED COSTING METHOD TO MAINTAIN QUALITY BETWEEN PRODUCTION PROCESSESBambang Purwanggono0Rizalt Valentinus1Departemen Teknik Industri Fakultas Teknik, Universitas DiponegoroDepartemen Teknik Industri Fakultas Teknik, Universitas DiponegoroABSTRACT Quality is an image of a company. PT Berkat Manunggal Jaya is a company that its primary activity is to assemble the generator units. This company wants to improve its quality in its production processes. The Initial stage is to determine the amount of quality cost since it hasn’t been measured yet, especially in the production processes. This is because there are several cost categories that are within the company but the company still has not been able to measure them, which include the cost of diesel fuel for repeated inspection and the amount of diesel fuel that was carried when generators are delivered to the customers. The measuring method of this quality cost is using the Cost of Quality (COQ) model which details of the cost categories are based on Activity Based Costing (ABC) method. This method is suitable because it uses direct costs’ account, for instance, the use of materials as well as indirect costs as corporate overhead costs. The detail work instructions for the inspection of the production process between departments are provided based on existing procedures in the company. This is done to reduce the unacceptable product-in-progress when the production process is in operation. After calculating and put in all the activities into the four categories of Cost of Quality, the total Cost of Quality compared with the prices of sold unit from every generator set type are 1.77% for 680 KVA type open, 1.74% for 1300 KVA first type silent, 1.74% for 1300 KVA second type silent, 2.86% for 680 KVA type silent, 1.28% for 1300 KVA first type open, 1.27% for 1300 KVA second type open, 1.13% for 1740 KVA first type open, 1.13% for 1740 KVA second type open. The recommended solution for the reduction of Cost of Quality is to modify the procedure inspection flow in the company to reduce failure cost, especially in the final inspection costs (repeated test load processes).https://ejournal.undip.ac.id/index.php/jgti/article/view/21916cost of quality (coq)activity based costing (abc)cost of quality report
spellingShingle Bambang Purwanggono
Rizalt Valentinus
A CALCULATION OF COST OF QUALITY WITH ACTIVITY BASED COSTING METHOD TO MAINTAIN QUALITY BETWEEN PRODUCTION PROCESSES
J@ti Undip: Jurnal Teknik Industri
cost of quality (coq)
activity based costing (abc)
cost of quality report
title A CALCULATION OF COST OF QUALITY WITH ACTIVITY BASED COSTING METHOD TO MAINTAIN QUALITY BETWEEN PRODUCTION PROCESSES
title_full A CALCULATION OF COST OF QUALITY WITH ACTIVITY BASED COSTING METHOD TO MAINTAIN QUALITY BETWEEN PRODUCTION PROCESSES
title_fullStr A CALCULATION OF COST OF QUALITY WITH ACTIVITY BASED COSTING METHOD TO MAINTAIN QUALITY BETWEEN PRODUCTION PROCESSES
title_full_unstemmed A CALCULATION OF COST OF QUALITY WITH ACTIVITY BASED COSTING METHOD TO MAINTAIN QUALITY BETWEEN PRODUCTION PROCESSES
title_short A CALCULATION OF COST OF QUALITY WITH ACTIVITY BASED COSTING METHOD TO MAINTAIN QUALITY BETWEEN PRODUCTION PROCESSES
title_sort calculation of cost of quality with activity based costing method to maintain quality between production processes
topic cost of quality (coq)
activity based costing (abc)
cost of quality report
url https://ejournal.undip.ac.id/index.php/jgti/article/view/21916
work_keys_str_mv AT bambangpurwanggono acalculationofcostofqualitywithactivitybasedcostingmethodtomaintainqualitybetweenproductionprocesses
AT rizaltvalentinus acalculationofcostofqualitywithactivitybasedcostingmethodtomaintainqualitybetweenproductionprocesses
AT bambangpurwanggono calculationofcostofqualitywithactivitybasedcostingmethodtomaintainqualitybetweenproductionprocesses
AT rizaltvalentinus calculationofcostofqualitywithactivitybasedcostingmethodtomaintainqualitybetweenproductionprocesses