Dislocation Mechanisms and Local Strength with a View towards Sleeper Screw Failures

Dislocation structures can be directly related to the fatigue properties of metals, such as fatigue strength, including the fatigue limit and saturation stress. We present an indirect dislocation-structure-based method to evaluate the local stresses for an in-depth analysis of sleeper screw failures...

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Main Authors: Kang Lin, Lichu Zhou, Dorte Juul Jensen, Xiaodan Zhang
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/13/4/656
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author Kang Lin
Lichu Zhou
Dorte Juul Jensen
Xiaodan Zhang
author_facet Kang Lin
Lichu Zhou
Dorte Juul Jensen
Xiaodan Zhang
author_sort Kang Lin
collection DOAJ
description Dislocation structures can be directly related to the fatigue properties of metals, such as fatigue strength, including the fatigue limit and saturation stress. We present an indirect dislocation-structure-based method to evaluate the local stresses for an in-depth analysis of sleeper screw failures, as there is little knowledge about the load and local stresses related to these failures. The sleeper screw, fastening baseplates of rails to sleepers, is a small but critical component in the railway. High loads from passing trains are transferred to the screws, leading to cyclic straining. In the present study, three stress-level tension fatigue experiments are designed in the constant stress mode at a stress ratio R = 0 and a testing frequency of 10 Hz. The microstructures in the failed specimens are characterized and compared with those close to the fracture surface of screws that failed in the field. The dislocation structure similarities and differences are analyzed, and the potential of the proposed methodology is discussed.
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spelling doaj.art-825af526cac14fa3a9f4f16f6f3eb0f92023-11-17T18:51:37ZengMDPI AGCrystals2073-43522023-04-0113465610.3390/cryst13040656Dislocation Mechanisms and Local Strength with a View towards Sleeper Screw FailuresKang Lin0Lichu Zhou1Dorte Juul Jensen2Xiaodan Zhang3Department of Civil and Mechanical Engineering, Technical University of Denmark, 2800 Kgs. Lyngby, DenmarkDepartment of Civil and Mechanical Engineering, Technical University of Denmark, 2800 Kgs. Lyngby, DenmarkDepartment of Civil and Mechanical Engineering, Technical University of Denmark, 2800 Kgs. Lyngby, DenmarkDepartment of Civil and Mechanical Engineering, Technical University of Denmark, 2800 Kgs. Lyngby, DenmarkDislocation structures can be directly related to the fatigue properties of metals, such as fatigue strength, including the fatigue limit and saturation stress. We present an indirect dislocation-structure-based method to evaluate the local stresses for an in-depth analysis of sleeper screw failures, as there is little knowledge about the load and local stresses related to these failures. The sleeper screw, fastening baseplates of rails to sleepers, is a small but critical component in the railway. High loads from passing trains are transferred to the screws, leading to cyclic straining. In the present study, three stress-level tension fatigue experiments are designed in the constant stress mode at a stress ratio R = 0 and a testing frequency of 10 Hz. The microstructures in the failed specimens are characterized and compared with those close to the fracture surface of screws that failed in the field. The dislocation structure similarities and differences are analyzed, and the potential of the proposed methodology is discussed.https://www.mdpi.com/2073-4352/13/4/656dislocation structuredislocation mechanismsferrite-pearlite dual-phase steelrail screwfatiguefailure
spellingShingle Kang Lin
Lichu Zhou
Dorte Juul Jensen
Xiaodan Zhang
Dislocation Mechanisms and Local Strength with a View towards Sleeper Screw Failures
Crystals
dislocation structure
dislocation mechanisms
ferrite-pearlite dual-phase steel
rail screw
fatigue
failure
title Dislocation Mechanisms and Local Strength with a View towards Sleeper Screw Failures
title_full Dislocation Mechanisms and Local Strength with a View towards Sleeper Screw Failures
title_fullStr Dislocation Mechanisms and Local Strength with a View towards Sleeper Screw Failures
title_full_unstemmed Dislocation Mechanisms and Local Strength with a View towards Sleeper Screw Failures
title_short Dislocation Mechanisms and Local Strength with a View towards Sleeper Screw Failures
title_sort dislocation mechanisms and local strength with a view towards sleeper screw failures
topic dislocation structure
dislocation mechanisms
ferrite-pearlite dual-phase steel
rail screw
fatigue
failure
url https://www.mdpi.com/2073-4352/13/4/656
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AT lichuzhou dislocationmechanismsandlocalstrengthwithaviewtowardssleeperscrewfailures
AT dortejuuljensen dislocationmechanismsandlocalstrengthwithaviewtowardssleeperscrewfailures
AT xiaodanzhang dislocationmechanismsandlocalstrengthwithaviewtowardssleeperscrewfailures