Influence of laser powder bed fusion process parameters on the microstructure and cracking susceptibility of nickel-based superalloy Alloy 247LC

Microstructures of material conditions of nickel-based superalloy Alloy 247LC fabricated using laser powder bed fusion (L-PBF) were investigated. Experiments designed in a prior study revealed the L-PBF process parameters for which the material conditions displayed a reduced susceptibility to cracki...

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Main Authors: Olutayo Adegoke, Joel Andersson, Håkan Brodin, Robert Pederson, Peter Harlin
Format: Article
Language:English
Published: Elsevier 2022-03-01
Series:Results in Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2590048X22000048
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author Olutayo Adegoke
Joel Andersson
Håkan Brodin
Robert Pederson
Peter Harlin
author_facet Olutayo Adegoke
Joel Andersson
Håkan Brodin
Robert Pederson
Peter Harlin
author_sort Olutayo Adegoke
collection DOAJ
description Microstructures of material conditions of nickel-based superalloy Alloy 247LC fabricated using laser powder bed fusion (L-PBF) were investigated. Experiments designed in a prior study revealed the L-PBF process parameters for which the material conditions displayed a reduced susceptibility to cracking. Certain process parameters produced material conditions with an increased susceptibility to cracking. In this study, the material conditions were investigated in detail to reveal their microstructure and to determine the cause of cracking. The reason for the transition between a reduced to an increased susceptibility to cracking was examined. The results revealed solidification cracking occurred at high-angle grain boundaries. Solidification cracking may have been promoted at high-angle grain boundaries because of the undercooling contribution of the grain boundary energy. Furthermore, Si segregation was observed in the cracks. Thus, the presence of Si most likely promoted solidification cracking. It was observed that a high crack density, which occurred in the high energy density material condition, was associated with a large average grain size. The fact that certain combination of process parameters produced microstructures with a low susceptibility to cracking, indicates that reliable Alloy 247LC material may be printed using L-PBF by employing improved process parameters.
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spelling doaj.art-8281afcc3ac148659ae317be324955e72022-12-22T01:00:16ZengElsevierResults in Materials2590-048X2022-03-0113100256Influence of laser powder bed fusion process parameters on the microstructure and cracking susceptibility of nickel-based superalloy Alloy 247LCOlutayo Adegoke0Joel Andersson1Håkan Brodin2Robert Pederson3Peter Harlin4Department of Engineering Science, University West, 461 86, Trollhättan, Sweden; Corresponding author.Department of Engineering Science, University West, 461 86, Trollhättan, SwedenSiemens Industrial Turbomachinery, 612 83, Finspång, SwedenDepartment of Engineering Science, University West, 461 86, Trollhättan, SwedenDepartment of Engineering Science, University West, 461 86, Trollhättan, Sweden; Sandvik Additive Manufacturing, Sandviken, SwedenMicrostructures of material conditions of nickel-based superalloy Alloy 247LC fabricated using laser powder bed fusion (L-PBF) were investigated. Experiments designed in a prior study revealed the L-PBF process parameters for which the material conditions displayed a reduced susceptibility to cracking. Certain process parameters produced material conditions with an increased susceptibility to cracking. In this study, the material conditions were investigated in detail to reveal their microstructure and to determine the cause of cracking. The reason for the transition between a reduced to an increased susceptibility to cracking was examined. The results revealed solidification cracking occurred at high-angle grain boundaries. Solidification cracking may have been promoted at high-angle grain boundaries because of the undercooling contribution of the grain boundary energy. Furthermore, Si segregation was observed in the cracks. Thus, the presence of Si most likely promoted solidification cracking. It was observed that a high crack density, which occurred in the high energy density material condition, was associated with a large average grain size. The fact that certain combination of process parameters produced microstructures with a low susceptibility to cracking, indicates that reliable Alloy 247LC material may be printed using L-PBF by employing improved process parameters.http://www.sciencedirect.com/science/article/pii/S2590048X22000048Alloy 247LCNickel-based superalloySolidification crackingPoreLaser powder bed fusionProcess parameters
spellingShingle Olutayo Adegoke
Joel Andersson
Håkan Brodin
Robert Pederson
Peter Harlin
Influence of laser powder bed fusion process parameters on the microstructure and cracking susceptibility of nickel-based superalloy Alloy 247LC
Results in Materials
Alloy 247LC
Nickel-based superalloy
Solidification cracking
Pore
Laser powder bed fusion
Process parameters
title Influence of laser powder bed fusion process parameters on the microstructure and cracking susceptibility of nickel-based superalloy Alloy 247LC
title_full Influence of laser powder bed fusion process parameters on the microstructure and cracking susceptibility of nickel-based superalloy Alloy 247LC
title_fullStr Influence of laser powder bed fusion process parameters on the microstructure and cracking susceptibility of nickel-based superalloy Alloy 247LC
title_full_unstemmed Influence of laser powder bed fusion process parameters on the microstructure and cracking susceptibility of nickel-based superalloy Alloy 247LC
title_short Influence of laser powder bed fusion process parameters on the microstructure and cracking susceptibility of nickel-based superalloy Alloy 247LC
title_sort influence of laser powder bed fusion process parameters on the microstructure and cracking susceptibility of nickel based superalloy alloy 247lc
topic Alloy 247LC
Nickel-based superalloy
Solidification cracking
Pore
Laser powder bed fusion
Process parameters
url http://www.sciencedirect.com/science/article/pii/S2590048X22000048
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