Optimization of Surface Roughness for Al-alloy in Electro-chemical Machining (ECM) using Taguchi Method

Electro-chemical Machining is  significant  process to remove metal with using  anodic dissolution. Electro-chemical machining use to removed metal workpiece from (7025) aluminum alloy using Potassium chloride (KCl) solution .The tool used was made from copper. In this present the optimize processes...

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Main Authors: Mostafa Adel Abdullah, Ass. Lect., Shukry Hammed Aghdeab, Ass. Prof. Dr., Safaa Kadhim Ghazi, Ass. Lect.
Format: Article
Language:English
Published: University of Baghdad 2017-10-01
Series:Journal of Engineering
Subjects:
Online Access:http://joe.uobaghdad.edu.iq/index.php/main/article/view/171
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author Mostafa Adel Abdullah, Ass. Lect.
Shukry Hammed Aghdeab, Ass. Prof. Dr.
Safaa Kadhim Ghazi, Ass. Lect.
author_facet Mostafa Adel Abdullah, Ass. Lect.
Shukry Hammed Aghdeab, Ass. Prof. Dr.
Safaa Kadhim Ghazi, Ass. Lect.
author_sort Mostafa Adel Abdullah, Ass. Lect.
collection DOAJ
description Electro-chemical Machining is  significant  process to remove metal with using  anodic dissolution. Electro-chemical machining use to removed metal workpiece from (7025) aluminum alloy using Potassium chloride (KCl) solution .The tool used was made from copper. In this present the optimize processes input parameter use are( current, gap and electrolyte concentration) and surface roughness (Ra) as output .The experiments on electro-chemical machining with use current (30, 50, 70)A, gap (1.00, 1.25, 1.50) mm and electrolyte concentration (100, 200, 300) (g/L).  The method (ANOVA) was used to limited the large influence factors affected on surface roughness and found the current was the large influence factors  with (72.17%) . The results of the optimization of comparison of experimental and prediction conditions current at level-1(30 A) , gap at level-1 (1.00mm ) and electrolyte concentration at level-1(100(g/L)) shown the average experiments and prediction surface roughness (1.352) and (1.399) respectively..
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spelling doaj.art-82aac428bea34ec6b6413614e2efad6c2023-08-02T06:38:23ZengUniversity of BaghdadJournal of Engineering1726-40732520-33392017-10-012310Optimization of Surface Roughness for Al-alloy in Electro-chemical Machining (ECM) using Taguchi MethodMostafa Adel Abdullah, Ass. Lect.0Shukry Hammed Aghdeab, Ass. Prof. Dr.1Safaa Kadhim Ghazi, Ass. Lect.2Dept. of Production Engineering and Metallurgy - University of TechnologyDept. of Production Engineering and Metallurgy - University of TechnologyDept. of Production Engineering and Metallurgy - University of TechnologyElectro-chemical Machining is  significant  process to remove metal with using  anodic dissolution. Electro-chemical machining use to removed metal workpiece from (7025) aluminum alloy using Potassium chloride (KCl) solution .The tool used was made from copper. In this present the optimize processes input parameter use are( current, gap and electrolyte concentration) and surface roughness (Ra) as output .The experiments on electro-chemical machining with use current (30, 50, 70)A, gap (1.00, 1.25, 1.50) mm and electrolyte concentration (100, 200, 300) (g/L).  The method (ANOVA) was used to limited the large influence factors affected on surface roughness and found the current was the large influence factors  with (72.17%) . The results of the optimization of comparison of experimental and prediction conditions current at level-1(30 A) , gap at level-1 (1.00mm ) and electrolyte concentration at level-1(100(g/L)) shown the average experiments and prediction surface roughness (1.352) and (1.399) respectively..http://joe.uobaghdad.edu.iq/index.php/main/article/view/171Electro-chemical machining, surface roughness, optimization, taguchi, ANOVA.
spellingShingle Mostafa Adel Abdullah, Ass. Lect.
Shukry Hammed Aghdeab, Ass. Prof. Dr.
Safaa Kadhim Ghazi, Ass. Lect.
Optimization of Surface Roughness for Al-alloy in Electro-chemical Machining (ECM) using Taguchi Method
Journal of Engineering
Electro-chemical machining, surface roughness, optimization, taguchi, ANOVA.
title Optimization of Surface Roughness for Al-alloy in Electro-chemical Machining (ECM) using Taguchi Method
title_full Optimization of Surface Roughness for Al-alloy in Electro-chemical Machining (ECM) using Taguchi Method
title_fullStr Optimization of Surface Roughness for Al-alloy in Electro-chemical Machining (ECM) using Taguchi Method
title_full_unstemmed Optimization of Surface Roughness for Al-alloy in Electro-chemical Machining (ECM) using Taguchi Method
title_short Optimization of Surface Roughness for Al-alloy in Electro-chemical Machining (ECM) using Taguchi Method
title_sort optimization of surface roughness for al alloy in electro chemical machining ecm using taguchi method
topic Electro-chemical machining, surface roughness, optimization, taguchi, ANOVA.
url http://joe.uobaghdad.edu.iq/index.php/main/article/view/171
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