Planetary Mill with Friction Wheels Transmission Aided by an Additional Degree of Freedom

Processing in planetary ball mills is well suited to a large number of applications because they are easy to operate and versatile, grinding faster than other mills. Research related to planetary mills are mainly about the process evaluation, and there are few studies on the mechanical design of suc...

Full description

Bibliographic Details
Main Authors: Italo Leite de Camargo, Rogério Erbereli, João Fiore Parreira Lovo, Carlos Alberto Fortulan
Format: Article
Language:English
Published: MDPI AG 2019-05-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/7/2/33
_version_ 1819070032645193728
author Italo Leite de Camargo
Rogério Erbereli
João Fiore Parreira Lovo
Carlos Alberto Fortulan
author_facet Italo Leite de Camargo
Rogério Erbereli
João Fiore Parreira Lovo
Carlos Alberto Fortulan
author_sort Italo Leite de Camargo
collection DOAJ
description Processing in planetary ball mills is well suited to a large number of applications because they are easy to operate and versatile, grinding faster than other mills. Research related to planetary mills are mainly about the process evaluation, and there are few studies on the mechanical design of such equipment. This paper describes the decision process in the design of an innovative planetary mill in which design for manufacture and assembly (DFMA) principles were used to provide compact equipment made of simple and standardized parts. We developed a friction wheel mechanism with an additional degree of freedom that improves transmission and facilitates assembly, reducing the need for adjustment. It can be applied to different equipment that relies on planetary motion or rotating devices. A prototype was built, and its grinding performance surpasses that of other types of traditional mill. The mean particle size of alumina powder was reduced from 4.2 µm to 0.9 µm in 60 minutes.
first_indexed 2024-12-21T16:59:29Z
format Article
id doaj.art-82afda3cd53c4693a2dbd9745b1d5ecf
institution Directory Open Access Journal
issn 2075-1702
language English
last_indexed 2024-12-21T16:59:29Z
publishDate 2019-05-01
publisher MDPI AG
record_format Article
series Machines
spelling doaj.art-82afda3cd53c4693a2dbd9745b1d5ecf2022-12-21T18:56:41ZengMDPI AGMachines2075-17022019-05-01723310.3390/machines7020033machines7020033Planetary Mill with Friction Wheels Transmission Aided by an Additional Degree of FreedomItalo Leite de Camargo0Rogério Erbereli1João Fiore Parreira Lovo2Carlos Alberto Fortulan3São Carlos School of Engineering, University of São Paulo—USP, Trabalhador São Carlense, 400, São Carlos 13566-590, SP, BrazilSão Carlos School of Engineering, University of São Paulo—USP, Trabalhador São Carlense, 400, São Carlos 13566-590, SP, BrazilSão Carlos School of Engineering, University of São Paulo—USP, Trabalhador São Carlense, 400, São Carlos 13566-590, SP, BrazilSão Carlos School of Engineering, University of São Paulo—USP, Trabalhador São Carlense, 400, São Carlos 13566-590, SP, BrazilProcessing in planetary ball mills is well suited to a large number of applications because they are easy to operate and versatile, grinding faster than other mills. Research related to planetary mills are mainly about the process evaluation, and there are few studies on the mechanical design of such equipment. This paper describes the decision process in the design of an innovative planetary mill in which design for manufacture and assembly (DFMA) principles were used to provide compact equipment made of simple and standardized parts. We developed a friction wheel mechanism with an additional degree of freedom that improves transmission and facilitates assembly, reducing the need for adjustment. It can be applied to different equipment that relies on planetary motion or rotating devices. A prototype was built, and its grinding performance surpasses that of other types of traditional mill. The mean particle size of alumina powder was reduced from 4.2 µm to 0.9 µm in 60 minutes.https://www.mdpi.com/2075-1702/7/2/33designDFMAfriction wheelsplanetary ball mill
spellingShingle Italo Leite de Camargo
Rogério Erbereli
João Fiore Parreira Lovo
Carlos Alberto Fortulan
Planetary Mill with Friction Wheels Transmission Aided by an Additional Degree of Freedom
Machines
design
DFMA
friction wheels
planetary ball mill
title Planetary Mill with Friction Wheels Transmission Aided by an Additional Degree of Freedom
title_full Planetary Mill with Friction Wheels Transmission Aided by an Additional Degree of Freedom
title_fullStr Planetary Mill with Friction Wheels Transmission Aided by an Additional Degree of Freedom
title_full_unstemmed Planetary Mill with Friction Wheels Transmission Aided by an Additional Degree of Freedom
title_short Planetary Mill with Friction Wheels Transmission Aided by an Additional Degree of Freedom
title_sort planetary mill with friction wheels transmission aided by an additional degree of freedom
topic design
DFMA
friction wheels
planetary ball mill
url https://www.mdpi.com/2075-1702/7/2/33
work_keys_str_mv AT italoleitedecamargo planetarymillwithfrictionwheelstransmissionaidedbyanadditionaldegreeoffreedom
AT rogerioerbereli planetarymillwithfrictionwheelstransmissionaidedbyanadditionaldegreeoffreedom
AT joaofioreparreiralovo planetarymillwithfrictionwheelstransmissionaidedbyanadditionaldegreeoffreedom
AT carlosalbertofortulan planetarymillwithfrictionwheelstransmissionaidedbyanadditionaldegreeoffreedom