A remaining useful life prediction method based on PSR-former

Abstract The non-linear and non-stationary vibration data generated by rotating machines can be used to analyze various fault conditions for predicting the remaining useful life(RUL). It offers great help to make prognostic and health management(PHM) develop. However, the complexity of the mechanica...

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Main Authors: Huang Zhang, Shuyou Zhang, Lemiao Qiu, Yiming Zhang, Yang Wang, Zili Wang, Gaopeng Yang
Format: Article
Language:English
Published: Nature Portfolio 2022-10-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-022-22941-3
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author Huang Zhang
Shuyou Zhang
Lemiao Qiu
Yiming Zhang
Yang Wang
Zili Wang
Gaopeng Yang
author_facet Huang Zhang
Shuyou Zhang
Lemiao Qiu
Yiming Zhang
Yang Wang
Zili Wang
Gaopeng Yang
author_sort Huang Zhang
collection DOAJ
description Abstract The non-linear and non-stationary vibration data generated by rotating machines can be used to analyze various fault conditions for predicting the remaining useful life(RUL). It offers great help to make prognostic and health management(PHM) develop. However, the complexity of the mechanical working environment makes the vibration data collected easily affected, so it is hard to form an appropriate health index(HI) to predict the RUL. In this paper, a PSR-former model is proposed including a Phase space reconstruction(PSR) layer and a Transformer layer. The PSR layer is utilized as an embedding to deepen the understanding of vibration data after feature fusion. In the Transformer layer, an attention mechanism is adopted to give different assignments, and a layer-hopping connection is used to accelerate the convergence and make the structure more stable. The effectiveness of the proposed method is validated through the Intelligent Maintenance Systems (IMS) bearing dataset. Through analysis, the prediction accuracy is judged by the parameter RMSE which is 1.0311. Some state-of-art methods such as LSTM, GRU, and CNN were also analyzed on the same dataset to compare. The result indicates that the proposed method can effectively establish a precise model for RUL predictions.
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spelling doaj.art-82b98cb891044eca84725982e52cfa612022-12-22T03:22:31ZengNature PortfolioScientific Reports2045-23222022-10-0112111710.1038/s41598-022-22941-3A remaining useful life prediction method based on PSR-formerHuang Zhang0Shuyou Zhang1Lemiao Qiu2Yiming Zhang3Yang Wang4Zili Wang5Gaopeng Yang6The State Key Laboratory of Fluid Power and Mechatronic System, Zhejiang UniversityThe State Key Laboratory of Fluid Power and Mechatronic System, Zhejiang UniversityThe State Key Laboratory of Fluid Power and Mechatronic System, Zhejiang UniversityThe State Key Laboratory of Fluid Power and Mechatronic System, Zhejiang UniversityThe State Key Laboratory of Fluid Power and Mechatronic System, Zhejiang UniversityThe State Key Laboratory of Fluid Power and Mechatronic System, Zhejiang UniversityThe State Key Laboratory of Fluid Power and Mechatronic System, Zhejiang UniversityAbstract The non-linear and non-stationary vibration data generated by rotating machines can be used to analyze various fault conditions for predicting the remaining useful life(RUL). It offers great help to make prognostic and health management(PHM) develop. However, the complexity of the mechanical working environment makes the vibration data collected easily affected, so it is hard to form an appropriate health index(HI) to predict the RUL. In this paper, a PSR-former model is proposed including a Phase space reconstruction(PSR) layer and a Transformer layer. The PSR layer is utilized as an embedding to deepen the understanding of vibration data after feature fusion. In the Transformer layer, an attention mechanism is adopted to give different assignments, and a layer-hopping connection is used to accelerate the convergence and make the structure more stable. The effectiveness of the proposed method is validated through the Intelligent Maintenance Systems (IMS) bearing dataset. Through analysis, the prediction accuracy is judged by the parameter RMSE which is 1.0311. Some state-of-art methods such as LSTM, GRU, and CNN were also analyzed on the same dataset to compare. The result indicates that the proposed method can effectively establish a precise model for RUL predictions.https://doi.org/10.1038/s41598-022-22941-3
spellingShingle Huang Zhang
Shuyou Zhang
Lemiao Qiu
Yiming Zhang
Yang Wang
Zili Wang
Gaopeng Yang
A remaining useful life prediction method based on PSR-former
Scientific Reports
title A remaining useful life prediction method based on PSR-former
title_full A remaining useful life prediction method based on PSR-former
title_fullStr A remaining useful life prediction method based on PSR-former
title_full_unstemmed A remaining useful life prediction method based on PSR-former
title_short A remaining useful life prediction method based on PSR-former
title_sort remaining useful life prediction method based on psr former
url https://doi.org/10.1038/s41598-022-22941-3
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