An Improved System for Utilizing Low-Temperature Waste Heat of Flue Gas from Coal-Fired Power Plants

In this paper, an improved system to efficiently utilize the low-temperature waste heat from the flue gas of coal-fired power plants is proposed based on heat cascade theory. The essence of the proposed system is that the waste heat of exhausted flue gas is not only used to preheat air for assisting...

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Main Authors: Shengwei Huang, Chengzhou Li, Tianyu Tan, Peng Fu, Gang Xu, Yongping Yang
Format: Article
Language:English
Published: MDPI AG 2017-08-01
Series:Entropy
Subjects:
Online Access:https://www.mdpi.com/1099-4300/19/8/423
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author Shengwei Huang
Chengzhou Li
Tianyu Tan
Peng Fu
Gang Xu
Yongping Yang
author_facet Shengwei Huang
Chengzhou Li
Tianyu Tan
Peng Fu
Gang Xu
Yongping Yang
author_sort Shengwei Huang
collection DOAJ
description In this paper, an improved system to efficiently utilize the low-temperature waste heat from the flue gas of coal-fired power plants is proposed based on heat cascade theory. The essence of the proposed system is that the waste heat of exhausted flue gas is not only used to preheat air for assisting coal combustion as usual but also to heat up feedwater and for low-pressure steam extraction. Air preheating is performed by both the exhaust flue gas in the boiler island and the low-pressure steam extraction in the turbine island; thereby part of the flue gas heat originally exchanged in the air preheater can be saved and introduced to heat the feedwater and the high-temperature condensed water. Consequently, part of the high-pressure steam is saved for further expansion in the steam turbine, which results in additional net power output. Based on the design data of a typical 1000 MW ultra-supercritical coal-fired power plant in China, an in-depth analysis of the energy-saving characteristics of the improved waste heat utilization system (WHUS) and the conventional WHUS is conducted. When the improved WHUS is adopted in a typical 1000 MW unit, net power output increases by 19.51 MW, exergy efficiency improves to 45.46%, and net annual revenue reaches USD 4.741 million while for the conventional WHUS, these performance parameters are 5.83 MW, 44.80% and USD 1.244 million, respectively. The research described in this paper provides a feasible energy-saving option for coal-fired power plants.
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spelling doaj.art-82c23462a709415b81fe93407321c81f2022-12-22T04:22:17ZengMDPI AGEntropy1099-43002017-08-0119842310.3390/e19080423e19080423An Improved System for Utilizing Low-Temperature Waste Heat of Flue Gas from Coal-Fired Power PlantsShengwei Huang0Chengzhou Li1Tianyu Tan2Peng Fu3Gang Xu4Yongping Yang5National Thermal Power Engineering & Technology Research Center, North China Electric Power University, Beijing 102206, ChinaNational Thermal Power Engineering & Technology Research Center, North China Electric Power University, Beijing 102206, ChinaNational Thermal Power Engineering & Technology Research Center, North China Electric Power University, Beijing 102206, ChinaNational Thermal Power Engineering & Technology Research Center, North China Electric Power University, Beijing 102206, ChinaNational Thermal Power Engineering & Technology Research Center, North China Electric Power University, Beijing 102206, ChinaNational Thermal Power Engineering & Technology Research Center, North China Electric Power University, Beijing 102206, ChinaIn this paper, an improved system to efficiently utilize the low-temperature waste heat from the flue gas of coal-fired power plants is proposed based on heat cascade theory. The essence of the proposed system is that the waste heat of exhausted flue gas is not only used to preheat air for assisting coal combustion as usual but also to heat up feedwater and for low-pressure steam extraction. Air preheating is performed by both the exhaust flue gas in the boiler island and the low-pressure steam extraction in the turbine island; thereby part of the flue gas heat originally exchanged in the air preheater can be saved and introduced to heat the feedwater and the high-temperature condensed water. Consequently, part of the high-pressure steam is saved for further expansion in the steam turbine, which results in additional net power output. Based on the design data of a typical 1000 MW ultra-supercritical coal-fired power plant in China, an in-depth analysis of the energy-saving characteristics of the improved waste heat utilization system (WHUS) and the conventional WHUS is conducted. When the improved WHUS is adopted in a typical 1000 MW unit, net power output increases by 19.51 MW, exergy efficiency improves to 45.46%, and net annual revenue reaches USD 4.741 million while for the conventional WHUS, these performance parameters are 5.83 MW, 44.80% and USD 1.244 million, respectively. The research described in this paper provides a feasible energy-saving option for coal-fired power plants.https://www.mdpi.com/1099-4300/19/8/423coal-fired power plantswaste heat utilizationthermodynamic analysisexergy analysistechno-economic analysis
spellingShingle Shengwei Huang
Chengzhou Li
Tianyu Tan
Peng Fu
Gang Xu
Yongping Yang
An Improved System for Utilizing Low-Temperature Waste Heat of Flue Gas from Coal-Fired Power Plants
Entropy
coal-fired power plants
waste heat utilization
thermodynamic analysis
exergy analysis
techno-economic analysis
title An Improved System for Utilizing Low-Temperature Waste Heat of Flue Gas from Coal-Fired Power Plants
title_full An Improved System for Utilizing Low-Temperature Waste Heat of Flue Gas from Coal-Fired Power Plants
title_fullStr An Improved System for Utilizing Low-Temperature Waste Heat of Flue Gas from Coal-Fired Power Plants
title_full_unstemmed An Improved System for Utilizing Low-Temperature Waste Heat of Flue Gas from Coal-Fired Power Plants
title_short An Improved System for Utilizing Low-Temperature Waste Heat of Flue Gas from Coal-Fired Power Plants
title_sort improved system for utilizing low temperature waste heat of flue gas from coal fired power plants
topic coal-fired power plants
waste heat utilization
thermodynamic analysis
exergy analysis
techno-economic analysis
url https://www.mdpi.com/1099-4300/19/8/423
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