IoT-based Running Time Monitoring System for Machine Preventive Maintenance Scheduling

Machines are valuable assets that need to be protected from damage and failure through proper maintenance measures. This paper proposes a system that automatically monitors the running time of machines and sends notifications regarding their preventive maintenance (PM) schedules. The system core con...

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Bibliographic Details
Main Authors: Erwin Sitompul, Agus Rohmat
Format: Article
Language:Indonesian
Published: Department of Electrical Engineering, Faculty of Engineering, Tanjungpura University 2021-04-01
Series:Elkha: Jurnal Teknik Elektro
Subjects:
Online Access:https://jurnal.untan.ac.id/index.php/Elkha/article/view/44202
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author Erwin Sitompul
Agus Rohmat
author_facet Erwin Sitompul
Agus Rohmat
author_sort Erwin Sitompul
collection DOAJ
description Machines are valuable assets that need to be protected from damage and failure through proper maintenance measures. This paper proposes a system that automatically monitors the running time of machines and sends notifications regarding their preventive maintenance (PM) schedules. The system core consists of a programmable logic controller (PLC) and a human machine interface (HMI). The HMI is connected to an online platform via internet connection provided by a router, so that the monitoring result can be accessed via Android smartphone or laptop/PC. This IoT-based running time monitoring system (IRTMS) will be particularly helpful in implementation at an production site that consists of multiple various machines. The PM items of a machine may vary from cleaning, changing single component, to an overhaul, each with different time interval. By using the IRTMS, the user will have an overview of the PM schedules anytime and anywhere. The preparation of material, components, or tools can be known ahead of time. For simulation purpose, a prototype is constructed by using components as used in industrial real-life condition. Four output connections are provided to simulate the simultaneous monitoring of four machines. The IRTMS prototype is tested and completely successful on doing the running time monitoring, the running time reset, the PM notifications, and the remote access for monitoring and control.
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spelling doaj.art-82c5a8191b5047b5b24bae6829f158a62022-12-21T23:01:35ZindDepartment of Electrical Engineering, Faculty of Engineering, Tanjungpura UniversityElkha: Jurnal Teknik Elektro1858-14632580-68072021-04-01131334010.26418/elkha.v13i1.4420232145IoT-based Running Time Monitoring System for Machine Preventive Maintenance SchedulingErwin Sitompul0Agus Rohmat1Study Program of Electrical Engineering, Faculty of Engineering, President University.Electrical Engineering, Faculty of Engineering, President UniversityMachines are valuable assets that need to be protected from damage and failure through proper maintenance measures. This paper proposes a system that automatically monitors the running time of machines and sends notifications regarding their preventive maintenance (PM) schedules. The system core consists of a programmable logic controller (PLC) and a human machine interface (HMI). The HMI is connected to an online platform via internet connection provided by a router, so that the monitoring result can be accessed via Android smartphone or laptop/PC. This IoT-based running time monitoring system (IRTMS) will be particularly helpful in implementation at an production site that consists of multiple various machines. The PM items of a machine may vary from cleaning, changing single component, to an overhaul, each with different time interval. By using the IRTMS, the user will have an overview of the PM schedules anytime and anywhere. The preparation of material, components, or tools can be known ahead of time. For simulation purpose, a prototype is constructed by using components as used in industrial real-life condition. Four output connections are provided to simulate the simultaneous monitoring of four machines. The IRTMS prototype is tested and completely successful on doing the running time monitoring, the running time reset, the PM notifications, and the remote access for monitoring and control.https://jurnal.untan.ac.id/index.php/Elkha/article/view/44202plc, hmi, iot, preventive maintenance (pm), online platform
spellingShingle Erwin Sitompul
Agus Rohmat
IoT-based Running Time Monitoring System for Machine Preventive Maintenance Scheduling
Elkha: Jurnal Teknik Elektro
plc, hmi, iot, preventive maintenance (pm), online platform
title IoT-based Running Time Monitoring System for Machine Preventive Maintenance Scheduling
title_full IoT-based Running Time Monitoring System for Machine Preventive Maintenance Scheduling
title_fullStr IoT-based Running Time Monitoring System for Machine Preventive Maintenance Scheduling
title_full_unstemmed IoT-based Running Time Monitoring System for Machine Preventive Maintenance Scheduling
title_short IoT-based Running Time Monitoring System for Machine Preventive Maintenance Scheduling
title_sort iot based running time monitoring system for machine preventive maintenance scheduling
topic plc, hmi, iot, preventive maintenance (pm), online platform
url https://jurnal.untan.ac.id/index.php/Elkha/article/view/44202
work_keys_str_mv AT erwinsitompul iotbasedrunningtimemonitoringsystemformachinepreventivemaintenancescheduling
AT agusrohmat iotbasedrunningtimemonitoringsystemformachinepreventivemaintenancescheduling