Optimal Design and Dynamic Analysis of a Spring-Actuated Cam-Linkage Mechanism in a Vacuum Circuit Breaker

This study attempted to establish an optimal design and perform dynamic analysis for a spring-actuated cam-linkage composite mechanism in a rated 12 kV, 25 kA vacuum circuit breaker (VCB). The optimal design of the VCB mechanism involves two steps: the first step involves the optimal design of the s...

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Main Authors: Yaw-Hong Kang, Hua-Chih Huang, Bo-Ya Yang
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/2/150
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author Yaw-Hong Kang
Hua-Chih Huang
Bo-Ya Yang
author_facet Yaw-Hong Kang
Hua-Chih Huang
Bo-Ya Yang
author_sort Yaw-Hong Kang
collection DOAJ
description This study attempted to establish an optimal design and perform dynamic analysis for a spring-actuated cam-linkage composite mechanism in a rated 12 kV, 25 kA vacuum circuit breaker (VCB). The optimal design of the VCB mechanism involves two steps: the first step involves the optimal design of the stiffness of closing springs and the cam profile, based on three-order polynomial motion curve of the follower; the second step involves the optimal design of a four-bar linkage. To minimize the surplus work in the VCB operating mechanism, the overall difference between the general output force and general resistant force of the VCB operating mechanism during the closing operation was adopted as the objective function to be minimized. Furthermore, the differential evolution algorithm with the golden ratio (DE-gr), an efficient and accuracy metaheuristic algorithm, was employed as the optimization method. The dynamic analysis of the optimal operating mechanism was conducted using a MATLAB-coded program and verified by the multibody dynamic software MSC-ADAMS. The dynamic analysis revealed that the optimal design of the VCB mechanism can considerably decrease the average closing velocity of the movable contact and the Hertz stress between the contact surface of the cam and the roller follower.
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spelling doaj.art-8321e79dd96d432c9a9859fb74b373c42023-11-16T21:44:35ZengMDPI AGMachines2075-17022023-01-0111215010.3390/machines11020150Optimal Design and Dynamic Analysis of a Spring-Actuated Cam-Linkage Mechanism in a Vacuum Circuit BreakerYaw-Hong Kang0Hua-Chih Huang1Bo-Ya Yang2Department of Mechanical Engineering, National Kaohsiung University of Science and Technology, Kaohsiung City 80778, TaiwanDepartment of Mechanical Engineering, National Kaohsiung University of Science and Technology, Kaohsiung City 80778, TaiwanDepartment of Mechanical Engineering, National Kaohsiung University of Science and Technology, Kaohsiung City 80778, TaiwanThis study attempted to establish an optimal design and perform dynamic analysis for a spring-actuated cam-linkage composite mechanism in a rated 12 kV, 25 kA vacuum circuit breaker (VCB). The optimal design of the VCB mechanism involves two steps: the first step involves the optimal design of the stiffness of closing springs and the cam profile, based on three-order polynomial motion curve of the follower; the second step involves the optimal design of a four-bar linkage. To minimize the surplus work in the VCB operating mechanism, the overall difference between the general output force and general resistant force of the VCB operating mechanism during the closing operation was adopted as the objective function to be minimized. Furthermore, the differential evolution algorithm with the golden ratio (DE-gr), an efficient and accuracy metaheuristic algorithm, was employed as the optimization method. The dynamic analysis of the optimal operating mechanism was conducted using a MATLAB-coded program and verified by the multibody dynamic software MSC-ADAMS. The dynamic analysis revealed that the optimal design of the VCB mechanism can considerably decrease the average closing velocity of the movable contact and the Hertz stress between the contact surface of the cam and the roller follower.https://www.mdpi.com/2075-1702/11/2/150vacuum circuit breaker (VCB)cam-linkage composite mechanismdifferential evolution (DE)Hertz contact stress
spellingShingle Yaw-Hong Kang
Hua-Chih Huang
Bo-Ya Yang
Optimal Design and Dynamic Analysis of a Spring-Actuated Cam-Linkage Mechanism in a Vacuum Circuit Breaker
Machines
vacuum circuit breaker (VCB)
cam-linkage composite mechanism
differential evolution (DE)
Hertz contact stress
title Optimal Design and Dynamic Analysis of a Spring-Actuated Cam-Linkage Mechanism in a Vacuum Circuit Breaker
title_full Optimal Design and Dynamic Analysis of a Spring-Actuated Cam-Linkage Mechanism in a Vacuum Circuit Breaker
title_fullStr Optimal Design and Dynamic Analysis of a Spring-Actuated Cam-Linkage Mechanism in a Vacuum Circuit Breaker
title_full_unstemmed Optimal Design and Dynamic Analysis of a Spring-Actuated Cam-Linkage Mechanism in a Vacuum Circuit Breaker
title_short Optimal Design and Dynamic Analysis of a Spring-Actuated Cam-Linkage Mechanism in a Vacuum Circuit Breaker
title_sort optimal design and dynamic analysis of a spring actuated cam linkage mechanism in a vacuum circuit breaker
topic vacuum circuit breaker (VCB)
cam-linkage composite mechanism
differential evolution (DE)
Hertz contact stress
url https://www.mdpi.com/2075-1702/11/2/150
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AT boyayang optimaldesignanddynamicanalysisofaspringactuatedcamlinkagemechanisminavacuumcircuitbreaker