Design and Analysis of Hollow Catenoidal Horn Profile for Ultrasonic Machining of Composite Materials
The composite materials Si/AlC, crystal quartz, and ceramic glass are becoming an important part of the present society in many engineering and non-engineering fields. Conventional methods available for machining these materials have many flaws due to which their application on large scale is restri...
| Main Authors: | , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Engiscience Publisher
2022-06-01
|
| Series: | Journal of Studies in Science and Engineering |
| Subjects: | |
| Online Access: | https://engiscience.com/index.php/josse/article/view/28 |
| _version_ | 1797836157424238592 |
|---|---|
| author | Muhammad Mubashir Raza Mutahir Muhammad Shoaib Ur Rehman |
| author_facet | Muhammad Mubashir Raza Mutahir Muhammad Shoaib Ur Rehman |
| author_sort | Muhammad Mubashir |
| collection | DOAJ |
| description | The composite materials Si/AlC, crystal quartz, and ceramic glass are becoming an important part of the present society in many engineering and non-engineering fields. Conventional methods available for machining these materials have many flaws due to which their application on large scale is restricted. A non-conventional process known as ultrasonic machining (USM), can be implemented for machining of these materials effectively. Anyhow machining efficiency of USM greatly depends upon its horn design and therefore in the present study a horn based on a catenoidal profile with aluminum and titanium material for USM was designed and developed by using solid works and ANSYS. Modal and harmonic analysis was done on the horn for computation of various parameters of interest such as resonant frequency, amplitude vibration and equivalent stresses. After the computation of the results, they were analyzed and compared with those available in the literature in terms of stresses and magnification factor for their validation comparison with literature, it was found that an aluminum catenoidal horn shows higher magnification with the least stress magnitude as compared to horns avail-able in the literature and hence can be used in USM as a replacement for existing horns. |
| first_indexed | 2024-04-09T15:04:07Z |
| format | Article |
| id | doaj.art-833788cc66c34a11ae377835b243ca94 |
| institution | Directory Open Access Journal |
| issn | 2789-634X |
| language | English |
| last_indexed | 2024-04-09T15:04:07Z |
| publishDate | 2022-06-01 |
| publisher | Engiscience Publisher |
| record_format | Article |
| series | Journal of Studies in Science and Engineering |
| spelling | doaj.art-833788cc66c34a11ae377835b243ca942023-04-30T22:09:46ZengEngiscience PublisherJournal of Studies in Science and Engineering2789-634X2022-06-0122183210.53898/josse202222228Design and Analysis of Hollow Catenoidal Horn Profile for Ultrasonic Machining of Composite MaterialsMuhammad Mubashir0https://orcid.org/0000-0002-4005-8392Raza Mutahir1https://orcid.org/0000-0003-2019-9910Muhammad Shoaib Ur Rehman2https://orcid.org/0000-0002-4005-8392Department of Mechanical Engineering, University of Engineering and Technology Lahore, Lahore, 54000, Pakistan Department of Mechanical Engineering, University of Engineering and Technology Lahore, Lahore, 54000, PakistanDepartment of Mechanical Engineering, University of Engineering and Technology Lahore, Lahore, 54000, PakistanThe composite materials Si/AlC, crystal quartz, and ceramic glass are becoming an important part of the present society in many engineering and non-engineering fields. Conventional methods available for machining these materials have many flaws due to which their application on large scale is restricted. A non-conventional process known as ultrasonic machining (USM), can be implemented for machining of these materials effectively. Anyhow machining efficiency of USM greatly depends upon its horn design and therefore in the present study a horn based on a catenoidal profile with aluminum and titanium material for USM was designed and developed by using solid works and ANSYS. Modal and harmonic analysis was done on the horn for computation of various parameters of interest such as resonant frequency, amplitude vibration and equivalent stresses. After the computation of the results, they were analyzed and compared with those available in the literature in terms of stresses and magnification factor for their validation comparison with literature, it was found that an aluminum catenoidal horn shows higher magnification with the least stress magnitude as compared to horns avail-able in the literature and hence can be used in USM as a replacement for existing horns.https://engiscience.com/index.php/josse/article/view/28catenoidal horn ultrasonic machining modal analysis harmonic analysismagnification factor |
| spellingShingle | Muhammad Mubashir Raza Mutahir Muhammad Shoaib Ur Rehman Design and Analysis of Hollow Catenoidal Horn Profile for Ultrasonic Machining of Composite Materials Journal of Studies in Science and Engineering catenoidal horn ultrasonic machining modal analysis harmonic analysis magnification factor |
| title | Design and Analysis of Hollow Catenoidal Horn Profile for Ultrasonic Machining of Composite Materials |
| title_full | Design and Analysis of Hollow Catenoidal Horn Profile for Ultrasonic Machining of Composite Materials |
| title_fullStr | Design and Analysis of Hollow Catenoidal Horn Profile for Ultrasonic Machining of Composite Materials |
| title_full_unstemmed | Design and Analysis of Hollow Catenoidal Horn Profile for Ultrasonic Machining of Composite Materials |
| title_short | Design and Analysis of Hollow Catenoidal Horn Profile for Ultrasonic Machining of Composite Materials |
| title_sort | design and analysis of hollow catenoidal horn profile for ultrasonic machining of composite materials |
| topic | catenoidal horn ultrasonic machining modal analysis harmonic analysis magnification factor |
| url | https://engiscience.com/index.php/josse/article/view/28 |
| work_keys_str_mv | AT muhammadmubashir designandanalysisofhollowcatenoidalhornprofileforultrasonicmachiningofcompositematerials AT razamutahir designandanalysisofhollowcatenoidalhornprofileforultrasonicmachiningofcompositematerials AT muhammadshoaiburrehman designandanalysisofhollowcatenoidalhornprofileforultrasonicmachiningofcompositematerials |