Comprehensive Knowledge-Driven AI System for Air Classification Process

Air classifier devices have a distinct advantage over other systems used to separate materials. They maximize the mill’s capacity and therefore constitute efficient methods of reducing the energy consumption of crushing and grinding operations. Since improvement in their performance is challenging,...

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Main Authors: Henryk Otwinowski, Jaroslaw Krzywanski, Dariusz Urbaniak, Tomasz Wylecial, Marcin Sosnowski
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/1/45
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author Henryk Otwinowski
Jaroslaw Krzywanski
Dariusz Urbaniak
Tomasz Wylecial
Marcin Sosnowski
author_facet Henryk Otwinowski
Jaroslaw Krzywanski
Dariusz Urbaniak
Tomasz Wylecial
Marcin Sosnowski
author_sort Henryk Otwinowski
collection DOAJ
description Air classifier devices have a distinct advantage over other systems used to separate materials. They maximize the mill’s capacity and therefore constitute efficient methods of reducing the energy consumption of crushing and grinding operations. Since improvement in their performance is challenging, the development of an efficient modeling system is of great practical significance. The paper introduces a novel, knowledge-based classification (FLClass) system of bulk materials. A wide range of operating parameters are considered in the study: the mean mass and the Sauter mean diameter of the fed material, classifier rotor speed, working air pressure, and test conducting time. The output variables are the Sauter mean diameter and the cut size of the classification product, as well as the performance of the process. The model was successfully validated against experimental data. The maximum relative error between the measured and predicted data is lower than 9%. The presented fuzzy-logic-based approach allows an optimization study of the process to be conducted. For the considered range of input parameters, the highest performance of the classification process is equal to almost 362 g/min. To the best of our knowledge, this paper is the first one available in open literature dealing with the fuzzy logic approach in modeling the air classification process of bulk materials.
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spelling doaj.art-834aae75697446a0847ed928f032fff22023-11-23T11:47:12ZengMDPI AGMaterials1996-19442021-12-011514510.3390/ma15010045Comprehensive Knowledge-Driven AI System for Air Classification ProcessHenryk Otwinowski0Jaroslaw Krzywanski1Dariusz Urbaniak2Tomasz Wylecial3Marcin Sosnowski4Faculty of Mechanical Engineering and Computer Science, Czestochowa University of Technology, Armii Krajowej 21, 42-201 Czestochowa, PolandFaculty of Science and Technology, Jan Dlugosz University in Czestochowa, Armii Krajowej 13/15, 42-200 Czestochowa, PolandFaculty of Mechanical Engineering and Computer Science, Czestochowa University of Technology, Armii Krajowej 21, 42-201 Czestochowa, PolandFaculty of Production Engineering and Materials Technology, Czestochowa University of Technology, Armii Krajowej 19, 42-201 Czestochowa, PolandFaculty of Science and Technology, Jan Dlugosz University in Czestochowa, Armii Krajowej 13/15, 42-200 Czestochowa, PolandAir classifier devices have a distinct advantage over other systems used to separate materials. They maximize the mill’s capacity and therefore constitute efficient methods of reducing the energy consumption of crushing and grinding operations. Since improvement in their performance is challenging, the development of an efficient modeling system is of great practical significance. The paper introduces a novel, knowledge-based classification (FLClass) system of bulk materials. A wide range of operating parameters are considered in the study: the mean mass and the Sauter mean diameter of the fed material, classifier rotor speed, working air pressure, and test conducting time. The output variables are the Sauter mean diameter and the cut size of the classification product, as well as the performance of the process. The model was successfully validated against experimental data. The maximum relative error between the measured and predicted data is lower than 9%. The presented fuzzy-logic-based approach allows an optimization study of the process to be conducted. For the considered range of input parameters, the highest performance of the classification process is equal to almost 362 g/min. To the best of our knowledge, this paper is the first one available in open literature dealing with the fuzzy logic approach in modeling the air classification process of bulk materials.https://www.mdpi.com/1996-1944/15/1/45classification modelseparation controlfuzzy logicmachine learningartificial intelligence
spellingShingle Henryk Otwinowski
Jaroslaw Krzywanski
Dariusz Urbaniak
Tomasz Wylecial
Marcin Sosnowski
Comprehensive Knowledge-Driven AI System for Air Classification Process
Materials
classification model
separation control
fuzzy logic
machine learning
artificial intelligence
title Comprehensive Knowledge-Driven AI System for Air Classification Process
title_full Comprehensive Knowledge-Driven AI System for Air Classification Process
title_fullStr Comprehensive Knowledge-Driven AI System for Air Classification Process
title_full_unstemmed Comprehensive Knowledge-Driven AI System for Air Classification Process
title_short Comprehensive Knowledge-Driven AI System for Air Classification Process
title_sort comprehensive knowledge driven ai system for air classification process
topic classification model
separation control
fuzzy logic
machine learning
artificial intelligence
url https://www.mdpi.com/1996-1944/15/1/45
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AT jaroslawkrzywanski comprehensiveknowledgedrivenaisystemforairclassificationprocess
AT dariuszurbaniak comprehensiveknowledgedrivenaisystemforairclassificationprocess
AT tomaszwylecial comprehensiveknowledgedrivenaisystemforairclassificationprocess
AT marcinsosnowski comprehensiveknowledgedrivenaisystemforairclassificationprocess