REDUCED WEIGHT AUTOMOTIVE BRAKE PEDAL TEST & ANALYSIS

Currently, automotive industry continues to strive for light weight vehicle for improving fuel efficiency and emission reduction. It is crucial to design vehicles with an optimum weight for a better performance of the car. In this field, which has boundaries with fixed standards and regulations, man...

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Main Authors: Bahadir Kuday, Orcun Yontem, Volkan Pestelli, Kerem Dagdelen, Ilknur G. Sahin, Sefa Kale, Alp Tekin Ergenc, Ali Fuat Ergenc
Format: Article
Language:English
Published: Turkish Society of Automotive Engineers 2017-08-01
Series:International Journal of Automotive Science and Technology
Subjects:
Online Access:https://dergipark.org.tr/en/pub/ijastech/issue/31069/304232
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author Bahadir Kuday
Orcun Yontem
Volkan Pestelli
Kerem Dagdelen
Ilknur G. Sahin
Sefa Kale
Alp Tekin Ergenc
Ali Fuat Ergenc
author_facet Bahadir Kuday
Orcun Yontem
Volkan Pestelli
Kerem Dagdelen
Ilknur G. Sahin
Sefa Kale
Alp Tekin Ergenc
Ali Fuat Ergenc
author_sort Bahadir Kuday
collection DOAJ
description Currently, automotive industry continues to strive for light weight vehicle for improving fuel efficiency and emission reduction. It is crucial to design vehicles with an optimum weight for a better performance of the car. In this field, which has boundaries with fixed standards and regulations, manufacturers continue to work on characteristics, structures and types of the material to develop  new components, which have same safety specifications but cheaper and lighter than current products. In this study, the strength analysis of a new design of an automotive brake pedal is presented. In order to reduce the weight, an alternative design, plasma welded two parts  is studied instead of a monoblock gas arc welded brake pedal arm. The estimation of the design life of both current and the new pedal, a linear static stress analysis was performed via finite element method. Here, critical regions where the stress concentration occurs were determined. Stress-life method was used to estimate the fatigue life of the brake pedal. Based on the analysis results, design enhancement solutions were applied to extend the life of the new brake pedal. The computational analysis of the fatigue life of the pedal is validated utilizing a custom made test setup.
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spelling doaj.art-8366ca8cfd6f4c42b38cfe01cdbd484e2023-02-15T16:10:46ZengTurkish Society of Automotive EngineersInternational Journal of Automotive Science and Technology2587-09632017-08-011281358REDUCED WEIGHT AUTOMOTIVE BRAKE PEDAL TEST & ANALYSISBahadir Kuday0Orcun Yontem1Volkan Pestelli2Kerem Dagdelen3Ilknur G. Sahin4Sefa Kale5Alp Tekin Ergenc6Ali Fuat Ergenc7TOYOTETSU TURKEY INCTOYOTETSU TURKEY INCTOYOTETSU TURKEY INCTOYOTETSU TURKEY INCTOYOTETSU TURKEY INCYildiz Technical UniversityYildiz Technical UniversityİSTANBUL TEKNİK ÜNİVERSİTESİCurrently, automotive industry continues to strive for light weight vehicle for improving fuel efficiency and emission reduction. It is crucial to design vehicles with an optimum weight for a better performance of the car. In this field, which has boundaries with fixed standards and regulations, manufacturers continue to work on characteristics, structures and types of the material to develop  new components, which have same safety specifications but cheaper and lighter than current products. In this study, the strength analysis of a new design of an automotive brake pedal is presented. In order to reduce the weight, an alternative design, plasma welded two parts  is studied instead of a monoblock gas arc welded brake pedal arm. The estimation of the design life of both current and the new pedal, a linear static stress analysis was performed via finite element method. Here, critical regions where the stress concentration occurs were determined. Stress-life method was used to estimate the fatigue life of the brake pedal. Based on the analysis results, design enhancement solutions were applied to extend the life of the new brake pedal. The computational analysis of the fatigue life of the pedal is validated utilizing a custom made test setup.https://dergipark.org.tr/en/pub/ijastech/issue/31069/304232: brake pedalstrength analysisfatigue lifefinite element analysis
spellingShingle Bahadir Kuday
Orcun Yontem
Volkan Pestelli
Kerem Dagdelen
Ilknur G. Sahin
Sefa Kale
Alp Tekin Ergenc
Ali Fuat Ergenc
REDUCED WEIGHT AUTOMOTIVE BRAKE PEDAL TEST & ANALYSIS
International Journal of Automotive Science and Technology
: brake pedal
strength analysis
fatigue life
finite element analysis
title REDUCED WEIGHT AUTOMOTIVE BRAKE PEDAL TEST & ANALYSIS
title_full REDUCED WEIGHT AUTOMOTIVE BRAKE PEDAL TEST & ANALYSIS
title_fullStr REDUCED WEIGHT AUTOMOTIVE BRAKE PEDAL TEST & ANALYSIS
title_full_unstemmed REDUCED WEIGHT AUTOMOTIVE BRAKE PEDAL TEST & ANALYSIS
title_short REDUCED WEIGHT AUTOMOTIVE BRAKE PEDAL TEST & ANALYSIS
title_sort reduced weight automotive brake pedal test analysis
topic : brake pedal
strength analysis
fatigue life
finite element analysis
url https://dergipark.org.tr/en/pub/ijastech/issue/31069/304232
work_keys_str_mv AT bahadirkuday reducedweightautomotivebrakepedaltestanalysis
AT orcunyontem reducedweightautomotivebrakepedaltestanalysis
AT volkanpestelli reducedweightautomotivebrakepedaltestanalysis
AT keremdagdelen reducedweightautomotivebrakepedaltestanalysis
AT ilknurgsahin reducedweightautomotivebrakepedaltestanalysis
AT sefakale reducedweightautomotivebrakepedaltestanalysis
AT alptekinergenc reducedweightautomotivebrakepedaltestanalysis
AT alifuatergenc reducedweightautomotivebrakepedaltestanalysis