Manufacturing of Tool Steels by PBF-EB

Additive manufacturing (AM) of metals is stimulating the tool making industry. Moreover, besides the production of lost forms, AM processes are now being used to directly generate tools, molds or parts, leading to massive time savings. In the case of material development for AM, the challenge is to...

Full description

Bibliographic Details
Main Authors: Alexander Kirchner, Burghardt Klöden, Marie Franke-Jurisch, Luis Inarra Rauh-Hain, Thomas Weißgärber
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/10/1640
_version_ 1797513831023378432
author Alexander Kirchner
Burghardt Klöden
Marie Franke-Jurisch
Luis Inarra Rauh-Hain
Thomas Weißgärber
author_facet Alexander Kirchner
Burghardt Klöden
Marie Franke-Jurisch
Luis Inarra Rauh-Hain
Thomas Weißgärber
author_sort Alexander Kirchner
collection DOAJ
description Additive manufacturing (AM) of metals is stimulating the tool making industry. Moreover, besides the production of lost forms, AM processes are now being used to directly generate tools, molds or parts, leading to massive time savings. In the case of material development for AM, the challenge is to operate with carbon-containing iron-based materials distinguished by high strength and hardness, as well as high corrosion resistance and thermal conductivity. Often, those materials are susceptible to crack formation during processing. Using Electron Beam Powder Bed Fusion (PBF-EB), the challenge of crack formation can be overcome by using high process temperatures in the range 800–900 °C. In this paper, results on the processing of a cold-working tool steel (X65MoCrWV3-2) and a hot-working steel (X37CrMoV5-1) will be presented. These include the processing window, processing strategies to minimize the density of cracks and properties with respect to microstructure and hardness.
first_indexed 2024-03-10T06:23:08Z
format Article
id doaj.art-83df9238993a49738fe0b0739b7c1849
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-10T06:23:08Z
publishDate 2021-10-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-83df9238993a49738fe0b0739b7c18492023-11-22T19:09:57ZengMDPI AGMetals2075-47012021-10-011110164010.3390/met11101640Manufacturing of Tool Steels by PBF-EBAlexander Kirchner0Burghardt Klöden1Marie Franke-Jurisch2Luis Inarra Rauh-Hain3Thomas Weißgärber4Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, 01277 Dresden, GermanyFraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, 01277 Dresden, GermanyFraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, 01277 Dresden, GermanyFraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, 01277 Dresden, GermanyFraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, 01277 Dresden, GermanyAdditive manufacturing (AM) of metals is stimulating the tool making industry. Moreover, besides the production of lost forms, AM processes are now being used to directly generate tools, molds or parts, leading to massive time savings. In the case of material development for AM, the challenge is to operate with carbon-containing iron-based materials distinguished by high strength and hardness, as well as high corrosion resistance and thermal conductivity. Often, those materials are susceptible to crack formation during processing. Using Electron Beam Powder Bed Fusion (PBF-EB), the challenge of crack formation can be overcome by using high process temperatures in the range 800–900 °C. In this paper, results on the processing of a cold-working tool steel (X65MoCrWV3-2) and a hot-working steel (X37CrMoV5-1) will be presented. These include the processing window, processing strategies to minimize the density of cracks and properties with respect to microstructure and hardness.https://www.mdpi.com/2075-4701/11/10/1640additive manufacturingpowder bed fusionselective electron beam meltingtool steel
spellingShingle Alexander Kirchner
Burghardt Klöden
Marie Franke-Jurisch
Luis Inarra Rauh-Hain
Thomas Weißgärber
Manufacturing of Tool Steels by PBF-EB
Metals
additive manufacturing
powder bed fusion
selective electron beam melting
tool steel
title Manufacturing of Tool Steels by PBF-EB
title_full Manufacturing of Tool Steels by PBF-EB
title_fullStr Manufacturing of Tool Steels by PBF-EB
title_full_unstemmed Manufacturing of Tool Steels by PBF-EB
title_short Manufacturing of Tool Steels by PBF-EB
title_sort manufacturing of tool steels by pbf eb
topic additive manufacturing
powder bed fusion
selective electron beam melting
tool steel
url https://www.mdpi.com/2075-4701/11/10/1640
work_keys_str_mv AT alexanderkirchner manufacturingoftoolsteelsbypbfeb
AT burghardtkloden manufacturingoftoolsteelsbypbfeb
AT mariefrankejurisch manufacturingoftoolsteelsbypbfeb
AT luisinarrarauhhain manufacturingoftoolsteelsbypbfeb
AT thomasweißgarber manufacturingoftoolsteelsbypbfeb