Friction-stir welding of aluminum alloy with an iron-based metal as reinforcing material

The fabrication of a durable and usable aluminum matrix composite poses a challenge because it is hard to obtain defect-free welds by using conventional fusion welding methods. The development of friction-stir welding (FSW) provides improved microstructure modification. As there are no melting probl...

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Main Authors: Huang Her-Yueh, Kuo Iang-Chuen, Zhang Chia-Wei
Format: Article
Language:English
Published: De Gruyter 2018-01-01
Series:Science and Engineering of Composite Materials
Subjects:
Online Access:https://doi.org/10.1515/secm-2016-0065
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author Huang Her-Yueh
Kuo Iang-Chuen
Zhang Chia-Wei
author_facet Huang Her-Yueh
Kuo Iang-Chuen
Zhang Chia-Wei
author_sort Huang Her-Yueh
collection DOAJ
description The fabrication of a durable and usable aluminum matrix composite poses a challenge because it is hard to obtain defect-free welds by using conventional fusion welding methods. The development of friction-stir welding (FSW) provides improved microstructure modification. As there are no melting problems associated with it, liquid-solid reactions are eliminated. The objective of this study was to attempt FSW of an AA6061 alloy reinforced with an iron-based metal and to determine the properties of the joints. The effects of FSW parameters, especially the tool rotation speed, are presented first. Then, the application of the technique in manufacturing and microstructure modification of particle-reinforced composite materials is discussed. Finally, interfacial microstructural changes and the associated mechanical properties are evaluated.
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spelling doaj.art-83f209d3c17447229902f51f5b8da8742022-12-21T22:40:54ZengDe GruyterScience and Engineering of Composite Materials0792-12332191-03592018-01-0125112313110.1515/secm-2016-0065Friction-stir welding of aluminum alloy with an iron-based metal as reinforcing materialHuang Her-Yueh0Kuo Iang-Chuen1Zhang Chia-Wei2Department of Materials Science and Engineering, National Formosa University, Yunlin 632, Taiwan, Phone: +886 5 631 5479, Fax: +886 5 636 1981Department of Materials Science and Engineering, National Formosa University, Yunlin 632, TaiwanGraduate Institute of Materials Science and Green Energy Engineering, National Formosa University, Yunlin 632, TaiwanThe fabrication of a durable and usable aluminum matrix composite poses a challenge because it is hard to obtain defect-free welds by using conventional fusion welding methods. The development of friction-stir welding (FSW) provides improved microstructure modification. As there are no melting problems associated with it, liquid-solid reactions are eliminated. The objective of this study was to attempt FSW of an AA6061 alloy reinforced with an iron-based metal and to determine the properties of the joints. The effects of FSW parameters, especially the tool rotation speed, are presented first. Then, the application of the technique in manufacturing and microstructure modification of particle-reinforced composite materials is discussed. Finally, interfacial microstructural changes and the associated mechanical properties are evaluated.https://doi.org/10.1515/secm-2016-0065aluminum alloyfriction-stir weldingmechanical propertiesreinforcing materialmicrostructure
spellingShingle Huang Her-Yueh
Kuo Iang-Chuen
Zhang Chia-Wei
Friction-stir welding of aluminum alloy with an iron-based metal as reinforcing material
Science and Engineering of Composite Materials
aluminum alloy
friction-stir welding
mechanical properties
reinforcing material
microstructure
title Friction-stir welding of aluminum alloy with an iron-based metal as reinforcing material
title_full Friction-stir welding of aluminum alloy with an iron-based metal as reinforcing material
title_fullStr Friction-stir welding of aluminum alloy with an iron-based metal as reinforcing material
title_full_unstemmed Friction-stir welding of aluminum alloy with an iron-based metal as reinforcing material
title_short Friction-stir welding of aluminum alloy with an iron-based metal as reinforcing material
title_sort friction stir welding of aluminum alloy with an iron based metal as reinforcing material
topic aluminum alloy
friction-stir welding
mechanical properties
reinforcing material
microstructure
url https://doi.org/10.1515/secm-2016-0065
work_keys_str_mv AT huangheryueh frictionstirweldingofaluminumalloywithanironbasedmetalasreinforcingmaterial
AT kuoiangchuen frictionstirweldingofaluminumalloywithanironbasedmetalasreinforcingmaterial
AT zhangchiawei frictionstirweldingofaluminumalloywithanironbasedmetalasreinforcingmaterial