Design of Lattice Structures Using Local Relative Density Mapping Method

Abstract In order to solve the problem of substantial computational resources of lattice structure during optimization, a local relative density mapping (LRDM) method is proposed. The proposed method uses solid isotropic microstructures with penalization to optimize a model at the macroscopic scale....

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Main Authors: Guo-Hua Song, Shi-Kai Jing, Fang-Lei Zhao, Ye-Dong Wang, Hao Xing, Long-Fei Qie
Format: Article
Language:English
Published: SpringerOpen 2018-10-01
Series:Chinese Journal of Mechanical Engineering
Subjects:
Online Access:http://link.springer.com/article/10.1186/s10033-018-0289-3
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author Guo-Hua Song
Shi-Kai Jing
Fang-Lei Zhao
Ye-Dong Wang
Hao Xing
Long-Fei Qie
author_facet Guo-Hua Song
Shi-Kai Jing
Fang-Lei Zhao
Ye-Dong Wang
Hao Xing
Long-Fei Qie
author_sort Guo-Hua Song
collection DOAJ
description Abstract In order to solve the problem of substantial computational resources of lattice structure during optimization, a local relative density mapping (LRDM) method is proposed. The proposed method uses solid isotropic microstructures with penalization to optimize a model at the macroscopic scale. The local relative density information is obtained from the topology optimization result. The contour lines of an optimized model are extracted using a density contour approach, and the triangular mesh is generated using a mesh generator. A local mapping relationship between the elements’ relative density and the struts’ relative cross-sectional area is established to automatically determine the diameter of each individual strut in the lattice structures. The proposed LRDM method can be applied to local finite element meshes and local density elements, but it is also suitable for global ones. In addition, some cases are considered in order to test the effectiveness of the LRDM method. The results show that the solution time of the LRDM is lower than the RDM method by approximately 50%. The proposed method provides instructions for the design of more complex lattice structures.
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spelling doaj.art-844c7e7320f44ae79af3f924e35307522022-12-22T01:01:33ZengSpringerOpenChinese Journal of Mechanical Engineering1000-93452192-82582018-10-013111910.1186/s10033-018-0289-3Design of Lattice Structures Using Local Relative Density Mapping MethodGuo-Hua Song0Shi-Kai Jing1Fang-Lei Zhao2Ye-Dong Wang3Hao Xing4Long-Fei Qie5Beijing Xinghang Mechanical-electrical Equipment Co. Ltd.School of Mechanical Engineering, Beijing Institute of TechnologySchool of Mechanical Engineering, Beijing Institute of TechnologySchool of Mechanical Engineering, Beijing Institute of TechnologySchool of Mechanical Engineering, Beijing Institute of TechnologySchool of Mechanical Engineering, Beijing Institute of TechnologyAbstract In order to solve the problem of substantial computational resources of lattice structure during optimization, a local relative density mapping (LRDM) method is proposed. The proposed method uses solid isotropic microstructures with penalization to optimize a model at the macroscopic scale. The local relative density information is obtained from the topology optimization result. The contour lines of an optimized model are extracted using a density contour approach, and the triangular mesh is generated using a mesh generator. A local mapping relationship between the elements’ relative density and the struts’ relative cross-sectional area is established to automatically determine the diameter of each individual strut in the lattice structures. The proposed LRDM method can be applied to local finite element meshes and local density elements, but it is also suitable for global ones. In addition, some cases are considered in order to test the effectiveness of the LRDM method. The results show that the solution time of the LRDM is lower than the RDM method by approximately 50%. The proposed method provides instructions for the design of more complex lattice structures.http://link.springer.com/article/10.1186/s10033-018-0289-3Lattice structuresLocal relative density mappingTopology optimizationAdditive manufacturing
spellingShingle Guo-Hua Song
Shi-Kai Jing
Fang-Lei Zhao
Ye-Dong Wang
Hao Xing
Long-Fei Qie
Design of Lattice Structures Using Local Relative Density Mapping Method
Chinese Journal of Mechanical Engineering
Lattice structures
Local relative density mapping
Topology optimization
Additive manufacturing
title Design of Lattice Structures Using Local Relative Density Mapping Method
title_full Design of Lattice Structures Using Local Relative Density Mapping Method
title_fullStr Design of Lattice Structures Using Local Relative Density Mapping Method
title_full_unstemmed Design of Lattice Structures Using Local Relative Density Mapping Method
title_short Design of Lattice Structures Using Local Relative Density Mapping Method
title_sort design of lattice structures using local relative density mapping method
topic Lattice structures
Local relative density mapping
Topology optimization
Additive manufacturing
url http://link.springer.com/article/10.1186/s10033-018-0289-3
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