Field-assisted machining of difficult-to-machine materials
Difficult-to-machine materials (DMMs) are extensively applied in critical fields such as aviation, semiconductor, biomedicine, and other key fields due to their excellent material properties. However, traditional machining technologies often struggle to achieve ultra-precision with DMMs resulting fr...
| Main Authors: | , , , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
IOP Publishing
2024-01-01
|
| Series: | International Journal of Extreme Manufacturing |
| Subjects: | |
| Online Access: | https://doi.org/10.1088/2631-7990/ad2c5e |
| _version_ | 1797268231046561792 |
|---|---|
| author | Jianguo Zhang Zhengding Zheng Kai Huang Chuangting Lin Weiqi Huang Xiao Chen Junfeng Xiao Jianfeng Xu |
| author_facet | Jianguo Zhang Zhengding Zheng Kai Huang Chuangting Lin Weiqi Huang Xiao Chen Junfeng Xiao Jianfeng Xu |
| author_sort | Jianguo Zhang |
| collection | DOAJ |
| description | Difficult-to-machine materials (DMMs) are extensively applied in critical fields such as aviation, semiconductor, biomedicine, and other key fields due to their excellent material properties. However, traditional machining technologies often struggle to achieve ultra-precision with DMMs resulting from poor surface quality and low processing efficiency. In recent years, field-assisted machining (FAM) technology has emerged as a new generation of machining technology based on innovative principles such as laser heating, tool vibration, magnetic magnetization, and plasma modification, providing a new solution for improving the machinability of DMMs. This technology not only addresses these limitations of traditional machining methods, but also has become a hot topic of research in the domain of ultra-precision machining of DMMs. Many new methods and principles have been introduced and investigated one after another, yet few studies have presented a comprehensive analysis and summarization. To fill this gap and understand the development trend of FAM, this study provides an important overview of FAM, covering different assisted machining methods, application effects, mechanism analysis, and equipment design. The current deficiencies and future challenges of FAM are summarized to lay the foundation for the further development of multi-field hybrid assisted and intelligent FAM technologies. |
| first_indexed | 2024-04-25T01:29:11Z |
| format | Article |
| id | doaj.art-84601dd9a27e4178b675eb594d094761 |
| institution | Directory Open Access Journal |
| issn | 2631-7990 |
| language | English |
| last_indexed | 2024-04-25T01:29:11Z |
| publishDate | 2024-01-01 |
| publisher | IOP Publishing |
| record_format | Article |
| series | International Journal of Extreme Manufacturing |
| spelling | doaj.art-84601dd9a27e4178b675eb594d0947612024-03-08T12:39:35ZengIOP PublishingInternational Journal of Extreme Manufacturing2631-79902024-01-016303200210.1088/2631-7990/ad2c5eField-assisted machining of difficult-to-machine materialsJianguo Zhang0https://orcid.org/0000-0002-8022-0438Zhengding Zheng1https://orcid.org/0000-0002-8310-2090Kai Huang2Chuangting Lin3Weiqi Huang4Xiao Chen5Junfeng Xiao6Jianfeng Xu7State Key Laboratory of Intelligent Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology , Wuhan 430074, People’s Republic of ChinaState Key Laboratory of Intelligent Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology , Wuhan 430074, People’s Republic of ChinaState Key Laboratory of Intelligent Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology , Wuhan 430074, People’s Republic of ChinaState Key Laboratory of Intelligent Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology , Wuhan 430074, People’s Republic of ChinaState Key Laboratory of Intelligent Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology , Wuhan 430074, People’s Republic of ChinaSchool of Mechanical Engineering, Hubei University of Technology , Wuhan 430068, People’s Republic of ChinaState Key Laboratory of Intelligent Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology , Wuhan 430074, People’s Republic of ChinaState Key Laboratory of Intelligent Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology , Wuhan 430074, People’s Republic of ChinaDifficult-to-machine materials (DMMs) are extensively applied in critical fields such as aviation, semiconductor, biomedicine, and other key fields due to their excellent material properties. However, traditional machining technologies often struggle to achieve ultra-precision with DMMs resulting from poor surface quality and low processing efficiency. In recent years, field-assisted machining (FAM) technology has emerged as a new generation of machining technology based on innovative principles such as laser heating, tool vibration, magnetic magnetization, and plasma modification, providing a new solution for improving the machinability of DMMs. This technology not only addresses these limitations of traditional machining methods, but also has become a hot topic of research in the domain of ultra-precision machining of DMMs. Many new methods and principles have been introduced and investigated one after another, yet few studies have presented a comprehensive analysis and summarization. To fill this gap and understand the development trend of FAM, this study provides an important overview of FAM, covering different assisted machining methods, application effects, mechanism analysis, and equipment design. The current deficiencies and future challenges of FAM are summarized to lay the foundation for the further development of multi-field hybrid assisted and intelligent FAM technologies.https://doi.org/10.1088/2631-7990/ad2c5efield-assisted machiningdifficult-to-machine materialsmaterials removal mechanismsurface integrity |
| spellingShingle | Jianguo Zhang Zhengding Zheng Kai Huang Chuangting Lin Weiqi Huang Xiao Chen Junfeng Xiao Jianfeng Xu Field-assisted machining of difficult-to-machine materials International Journal of Extreme Manufacturing field-assisted machining difficult-to-machine materials materials removal mechanism surface integrity |
| title | Field-assisted machining of difficult-to-machine materials |
| title_full | Field-assisted machining of difficult-to-machine materials |
| title_fullStr | Field-assisted machining of difficult-to-machine materials |
| title_full_unstemmed | Field-assisted machining of difficult-to-machine materials |
| title_short | Field-assisted machining of difficult-to-machine materials |
| title_sort | field assisted machining of difficult to machine materials |
| topic | field-assisted machining difficult-to-machine materials materials removal mechanism surface integrity |
| url | https://doi.org/10.1088/2631-7990/ad2c5e |
| work_keys_str_mv | AT jianguozhang fieldassistedmachiningofdifficulttomachinematerials AT zhengdingzheng fieldassistedmachiningofdifficulttomachinematerials AT kaihuang fieldassistedmachiningofdifficulttomachinematerials AT chuangtinglin fieldassistedmachiningofdifficulttomachinematerials AT weiqihuang fieldassistedmachiningofdifficulttomachinematerials AT xiaochen fieldassistedmachiningofdifficulttomachinematerials AT junfengxiao fieldassistedmachiningofdifficulttomachinematerials AT jianfengxu fieldassistedmachiningofdifficulttomachinematerials |