Enhancement of copper metal dissolution in sulfuric acid solution with oxygen and ultrasound

A new method for copper metal dissolution by simultaneous use of oxygen and ultrasound was proposed to enhance the copper dissolution rate in sulfuric acid (H2SO4). The influence factors such as ultrasonic power, oxygen flow rate, reaction temperature, initial copper ion (Cu2+) and H2SO4 concentrati...

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Main Authors: Genrong Sun, Mingqing Jiang, Shixing Wang, Likang Fu, Yonggang Zuo, Gengwei Zhang, Zengkai Hu, Libo Zhang
Format: Article
Language:English
Published: Elsevier 2023-09-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S223878542302080X
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author Genrong Sun
Mingqing Jiang
Shixing Wang
Likang Fu
Yonggang Zuo
Gengwei Zhang
Zengkai Hu
Libo Zhang
author_facet Genrong Sun
Mingqing Jiang
Shixing Wang
Likang Fu
Yonggang Zuo
Gengwei Zhang
Zengkai Hu
Libo Zhang
author_sort Genrong Sun
collection DOAJ
description A new method for copper metal dissolution by simultaneous use of oxygen and ultrasound was proposed to enhance the copper dissolution rate in sulfuric acid (H2SO4). The influence factors such as ultrasonic power, oxygen flow rate, reaction temperature, initial copper ion (Cu2+) and H2SO4 concentration was studied to study the dissolution behaviour of copper metal. The dissolution rate of Cu could reach 7.52 g h−1 L−1 after the ultrasonic strengthening, which is 1.83 times higher than that without ultrasonic irradiation (4.109 g h−1 L−1). The study of leaching kinetics found that the Cu leaching process with and without ultrasound were both controlled by surface chemical reaction. The ultrasound could significantly reduce the apparent activation energy of the leaching reaction from 43.52 kJ mol−1 to 28.40 kJ mol−1. Characteristics revealed that the cavitation effect of ultrasound could increase the specific surface area of copper metal and oxygen bubble, and enhance the oxidizing capability of this leaching system, which is beneficial for the dissolution of Cu. Therefore, ultrasonic-assisted technology has provided novel insights for the hydrometallurgical recovery of copper.
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spelling doaj.art-8471821e4dd641aba675434f85edb9672023-10-30T06:04:03ZengElsevierJournal of Materials Research and Technology2238-78542023-09-012650165027Enhancement of copper metal dissolution in sulfuric acid solution with oxygen and ultrasoundGenrong Sun0Mingqing Jiang1Shixing Wang2Likang Fu3Yonggang Zuo4Gengwei Zhang5Zengkai Hu6Libo Zhang7Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China; Fujian Zijin Copper Foil Technology Co., Ltd, Longyan, 364000, Fujian, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China; National Local Joint Laboratory of Engineering Application of Microwave Energy and Equipment Technology, Kunming, 650093, Yunnan, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China; National Local Joint Laboratory of Engineering Application of Microwave Energy and Equipment Technology, Kunming, 650093, Yunnan, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China; National Local Joint Laboratory of Engineering Application of Microwave Energy and Equipment Technology, Kunming, 650093, Yunnan, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China; National Local Joint Laboratory of Engineering Application of Microwave Energy and Equipment Technology, Kunming, 650093, Yunnan, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China; National Local Joint Laboratory of Engineering Application of Microwave Energy and Equipment Technology, Kunming, 650093, Yunnan, China; Corresponding author. Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China.Fujian Zijin Copper Foil Technology Co., Ltd, Longyan, 364000, Fujian, ChinaFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, Yunnan, China; National Local Joint Laboratory of Engineering Application of Microwave Energy and Equipment Technology, Kunming, 650093, Yunnan, China; Corresponding author. National Local Joint Laboratory of Engineering Application of Microwave Energy and Equipment Technology, Kunming, 650093, Yunnan, China.A new method for copper metal dissolution by simultaneous use of oxygen and ultrasound was proposed to enhance the copper dissolution rate in sulfuric acid (H2SO4). The influence factors such as ultrasonic power, oxygen flow rate, reaction temperature, initial copper ion (Cu2+) and H2SO4 concentration was studied to study the dissolution behaviour of copper metal. The dissolution rate of Cu could reach 7.52 g h−1 L−1 after the ultrasonic strengthening, which is 1.83 times higher than that without ultrasonic irradiation (4.109 g h−1 L−1). The study of leaching kinetics found that the Cu leaching process with and without ultrasound were both controlled by surface chemical reaction. The ultrasound could significantly reduce the apparent activation energy of the leaching reaction from 43.52 kJ mol−1 to 28.40 kJ mol−1. Characteristics revealed that the cavitation effect of ultrasound could increase the specific surface area of copper metal and oxygen bubble, and enhance the oxidizing capability of this leaching system, which is beneficial for the dissolution of Cu. Therefore, ultrasonic-assisted technology has provided novel insights for the hydrometallurgical recovery of copper.http://www.sciencedirect.com/science/article/pii/S223878542302080XCopperDissolutionH2SO4OxygenUltrasound
spellingShingle Genrong Sun
Mingqing Jiang
Shixing Wang
Likang Fu
Yonggang Zuo
Gengwei Zhang
Zengkai Hu
Libo Zhang
Enhancement of copper metal dissolution in sulfuric acid solution with oxygen and ultrasound
Journal of Materials Research and Technology
Copper
Dissolution
H2SO4
Oxygen
Ultrasound
title Enhancement of copper metal dissolution in sulfuric acid solution with oxygen and ultrasound
title_full Enhancement of copper metal dissolution in sulfuric acid solution with oxygen and ultrasound
title_fullStr Enhancement of copper metal dissolution in sulfuric acid solution with oxygen and ultrasound
title_full_unstemmed Enhancement of copper metal dissolution in sulfuric acid solution with oxygen and ultrasound
title_short Enhancement of copper metal dissolution in sulfuric acid solution with oxygen and ultrasound
title_sort enhancement of copper metal dissolution in sulfuric acid solution with oxygen and ultrasound
topic Copper
Dissolution
H2SO4
Oxygen
Ultrasound
url http://www.sciencedirect.com/science/article/pii/S223878542302080X
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AT shixingwang enhancementofcoppermetaldissolutioninsulfuricacidsolutionwithoxygenandultrasound
AT likangfu enhancementofcoppermetaldissolutioninsulfuricacidsolutionwithoxygenandultrasound
AT yonggangzuo enhancementofcoppermetaldissolutioninsulfuricacidsolutionwithoxygenandultrasound
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AT zengkaihu enhancementofcoppermetaldissolutioninsulfuricacidsolutionwithoxygenandultrasound
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