INVESTIGATION OF SINGLE-PASS/DOUBLE-PASS TECHNIQUES ON FRICTION STIR WELDING OF ALUMINIUM

The aim of this research is to study the effects of single-pass/ double-pass techniques on friction stir welding of aluminium. Two pieces of AA1100 with a thickness of 6.0 mm were friction stir welded using a CNC milling machine at rotational speeds of 1400 rpm, 1600 rpm and 1800 rpm respectively fo...

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Main Authors: N.A.A. Sathari, L.H. Shah, A.R. Razali
Format: Article
Language:English
Published: Universiti Malaysia Pahang Publishing 2014-12-01
Series:Journal of Mechanical Engineering and Sciences
Subjects:
Online Access:http://jmes.ump.edu.my/images/Volume_7/4%20Sathari%20et%20al.pdf
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author N.A.A. Sathari
L.H. Shah
A.R. Razali
author_facet N.A.A. Sathari
L.H. Shah
A.R. Razali
author_sort N.A.A. Sathari
collection DOAJ
description The aim of this research is to study the effects of single-pass/ double-pass techniques on friction stir welding of aluminium. Two pieces of AA1100 with a thickness of 6.0 mm were friction stir welded using a CNC milling machine at rotational speeds of 1400 rpm, 1600 rpm and 1800 rpm respectively for single-pass and double-pass. Microstructure observations of the welded area were studied using an optical microscope. The specimens were tested by using a tensile test and Vickers hardness test to evaluate their mechanical properties. The results indicated that, at low rotational speed, defects such as ‘surface lack of fill’ and tunnels in the welded area contributed to a decrease in mechanical properties. Welded specimens using double-pass techniques show increasing values of tensile strength and hardness. From this investigation it is found that the best parameters of FSW welded aluminium AA1100 plate were those using double-pass techniques that produce mechanically sound joints with a hardness of 56.38 HV and 108 MPa strength at 1800 rpm compared to the single-pass technique. Friction stir welding, single-pass/ double-pass techniques, AA1100, microstructure, mechanical properties.
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spelling doaj.art-849e7b2a63b5485b92dc96be50d4fc162023-09-02T10:51:57ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802014-12-0171053106110.15282/jmes.7.2014.4.0102INVESTIGATION OF SINGLE-PASS/DOUBLE-PASS TECHNIQUES ON FRICTION STIR WELDING OF ALUMINIUMN.A.A. Sathari0L.H. Shah 1A.R. Razali2Faculty of Mechanical Engineering, Universiti Malaysia Pahang, 26600 Pekan, Pahang.Faculty of Mechanical Engineering, Universiti Malaysia Pahang, 26600 Pekan, Pahang.Faculty of Mechanical Engineering, Universiti Malaysia Pahang, 26600 Pekan, Pahang.The aim of this research is to study the effects of single-pass/ double-pass techniques on friction stir welding of aluminium. Two pieces of AA1100 with a thickness of 6.0 mm were friction stir welded using a CNC milling machine at rotational speeds of 1400 rpm, 1600 rpm and 1800 rpm respectively for single-pass and double-pass. Microstructure observations of the welded area were studied using an optical microscope. The specimens were tested by using a tensile test and Vickers hardness test to evaluate their mechanical properties. The results indicated that, at low rotational speed, defects such as ‘surface lack of fill’ and tunnels in the welded area contributed to a decrease in mechanical properties. Welded specimens using double-pass techniques show increasing values of tensile strength and hardness. From this investigation it is found that the best parameters of FSW welded aluminium AA1100 plate were those using double-pass techniques that produce mechanically sound joints with a hardness of 56.38 HV and 108 MPa strength at 1800 rpm compared to the single-pass technique. Friction stir welding, single-pass/ double-pass techniques, AA1100, microstructure, mechanical properties.http://jmes.ump.edu.my/images/Volume_7/4%20Sathari%20et%20al.pdfFriction stir weldingsingle-pass/ double-pass techniquesAA1100microstructuremechanical properties.
spellingShingle N.A.A. Sathari
L.H. Shah
A.R. Razali
INVESTIGATION OF SINGLE-PASS/DOUBLE-PASS TECHNIQUES ON FRICTION STIR WELDING OF ALUMINIUM
Journal of Mechanical Engineering and Sciences
Friction stir welding
single-pass/ double-pass techniques
AA1100
microstructure
mechanical properties.
title INVESTIGATION OF SINGLE-PASS/DOUBLE-PASS TECHNIQUES ON FRICTION STIR WELDING OF ALUMINIUM
title_full INVESTIGATION OF SINGLE-PASS/DOUBLE-PASS TECHNIQUES ON FRICTION STIR WELDING OF ALUMINIUM
title_fullStr INVESTIGATION OF SINGLE-PASS/DOUBLE-PASS TECHNIQUES ON FRICTION STIR WELDING OF ALUMINIUM
title_full_unstemmed INVESTIGATION OF SINGLE-PASS/DOUBLE-PASS TECHNIQUES ON FRICTION STIR WELDING OF ALUMINIUM
title_short INVESTIGATION OF SINGLE-PASS/DOUBLE-PASS TECHNIQUES ON FRICTION STIR WELDING OF ALUMINIUM
title_sort investigation of single pass double pass techniques on friction stir welding of aluminium
topic Friction stir welding
single-pass/ double-pass techniques
AA1100
microstructure
mechanical properties.
url http://jmes.ump.edu.my/images/Volume_7/4%20Sathari%20et%20al.pdf
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AT lhshah investigationofsinglepassdoublepasstechniquesonfrictionstirweldingofaluminium
AT arrazali investigationofsinglepassdoublepasstechniquesonfrictionstirweldingofaluminium