Subway Gearbox Fault Diagnosis Algorithm Based on Adaptive Spline Impact Suppression

In the signal processing of real subway vehicles, impacts between wheelsets and rail joint gaps have significant negative effects on the spectrum. This introduces great difficulties for the fault diagnosis of gearboxes. To solve this problem, this paper proposes an adaptive time-domain signal segmen...

Full description

Bibliographic Details
Main Authors: Zhongshuo Hu, Jianwei Yang, Dechen Yao, Jinhai Wang, Yongliang Bai
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Entropy
Subjects:
Online Access:https://www.mdpi.com/1099-4300/23/6/660
_version_ 1827691642399752192
author Zhongshuo Hu
Jianwei Yang
Dechen Yao
Jinhai Wang
Yongliang Bai
author_facet Zhongshuo Hu
Jianwei Yang
Dechen Yao
Jinhai Wang
Yongliang Bai
author_sort Zhongshuo Hu
collection DOAJ
description In the signal processing of real subway vehicles, impacts between wheelsets and rail joint gaps have significant negative effects on the spectrum. This introduces great difficulties for the fault diagnosis of gearboxes. To solve this problem, this paper proposes an adaptive time-domain signal segmentation method that envelopes the original signal using a cubic spline interpolation. The peak values of the rail joint gap impacts are extracted to realize the adaptive segmentation of gearbox fault signals when the vehicle was moving at a uniform speed. A long-time and unsteady signal affected by wheel–rail impacts is segmented into multiple short-term, steady-state signals, which can suppress the high amplitude of the shock response signal. Finally, on this basis, multiple short-term sample signals are analyzed by time- and frequency-domain analyses and compared with the nonfaulty results. The results showed that the method can efficiently suppress the high-amplitude components of subway gearbox vibration signals and effectively extract the characteristics of weak faults due to uniform wear of the gearbox in the time and frequency domains. This provides reference value for the gearbox fault diagnosis in engineering practice.
first_indexed 2024-03-10T11:05:32Z
format Article
id doaj.art-84cbee41cd56432ea3a9784207188795
institution Directory Open Access Journal
issn 1099-4300
language English
last_indexed 2024-03-10T11:05:32Z
publishDate 2021-05-01
publisher MDPI AG
record_format Article
series Entropy
spelling doaj.art-84cbee41cd56432ea3a97842071887952023-11-21T21:13:20ZengMDPI AGEntropy1099-43002021-05-0123666010.3390/e23060660Subway Gearbox Fault Diagnosis Algorithm Based on Adaptive Spline Impact SuppressionZhongshuo Hu0Jianwei Yang1Dechen Yao2Jinhai Wang3Yongliang Bai4School of Mechanical-Electronic and Vehicle Engineering, Beijing University of Civil Engineering and Architecture, Beijing 100044, ChinaSchool of Mechanical-Electronic and Vehicle Engineering, Beijing University of Civil Engineering and Architecture, Beijing 100044, ChinaSchool of Mechanical-Electronic and Vehicle Engineering, Beijing University of Civil Engineering and Architecture, Beijing 100044, ChinaSchool of Mechanical-Electronic and Vehicle Engineering, Beijing University of Civil Engineering and Architecture, Beijing 100044, ChinaBeijing Key Laboratory of Performance Guarantee on Urban Rail Transit Vehicles, Beijing University of Civil Engineering and Architecture, Beijing 100044, ChinaIn the signal processing of real subway vehicles, impacts between wheelsets and rail joint gaps have significant negative effects on the spectrum. This introduces great difficulties for the fault diagnosis of gearboxes. To solve this problem, this paper proposes an adaptive time-domain signal segmentation method that envelopes the original signal using a cubic spline interpolation. The peak values of the rail joint gap impacts are extracted to realize the adaptive segmentation of gearbox fault signals when the vehicle was moving at a uniform speed. A long-time and unsteady signal affected by wheel–rail impacts is segmented into multiple short-term, steady-state signals, which can suppress the high amplitude of the shock response signal. Finally, on this basis, multiple short-term sample signals are analyzed by time- and frequency-domain analyses and compared with the nonfaulty results. The results showed that the method can efficiently suppress the high-amplitude components of subway gearbox vibration signals and effectively extract the characteristics of weak faults due to uniform wear of the gearbox in the time and frequency domains. This provides reference value for the gearbox fault diagnosis in engineering practice.https://www.mdpi.com/1099-4300/23/6/660gearboxsignal interceptionpeak extractioncubic spline interpolation envelope
spellingShingle Zhongshuo Hu
Jianwei Yang
Dechen Yao
Jinhai Wang
Yongliang Bai
Subway Gearbox Fault Diagnosis Algorithm Based on Adaptive Spline Impact Suppression
Entropy
gearbox
signal interception
peak extraction
cubic spline interpolation envelope
title Subway Gearbox Fault Diagnosis Algorithm Based on Adaptive Spline Impact Suppression
title_full Subway Gearbox Fault Diagnosis Algorithm Based on Adaptive Spline Impact Suppression
title_fullStr Subway Gearbox Fault Diagnosis Algorithm Based on Adaptive Spline Impact Suppression
title_full_unstemmed Subway Gearbox Fault Diagnosis Algorithm Based on Adaptive Spline Impact Suppression
title_short Subway Gearbox Fault Diagnosis Algorithm Based on Adaptive Spline Impact Suppression
title_sort subway gearbox fault diagnosis algorithm based on adaptive spline impact suppression
topic gearbox
signal interception
peak extraction
cubic spline interpolation envelope
url https://www.mdpi.com/1099-4300/23/6/660
work_keys_str_mv AT zhongshuohu subwaygearboxfaultdiagnosisalgorithmbasedonadaptivesplineimpactsuppression
AT jianweiyang subwaygearboxfaultdiagnosisalgorithmbasedonadaptivesplineimpactsuppression
AT dechenyao subwaygearboxfaultdiagnosisalgorithmbasedonadaptivesplineimpactsuppression
AT jinhaiwang subwaygearboxfaultdiagnosisalgorithmbasedonadaptivesplineimpactsuppression
AT yongliangbai subwaygearboxfaultdiagnosisalgorithmbasedonadaptivesplineimpactsuppression