Building an Information Modeling-Based System for Automatically Generating the Assembly Sequence of Precast Concrete Components Using a Genetic Algorithm

Facing a significant decrease in economic working processes, Off-Site Construction (OSC) methods have been frequently adopted in response to challenges such as declining productivity and labor shortages in the construction industry. Currently, in most OSC applications, the assembly phase is traditio...

Full description

Bibliographic Details
Main Authors: Subin Bae, Heesung Cha, Shaohua Jiang
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/4/1358
_version_ 1797299030464659456
author Subin Bae
Heesung Cha
Shaohua Jiang
author_facet Subin Bae
Heesung Cha
Shaohua Jiang
author_sort Subin Bae
collection DOAJ
description Facing a significant decrease in economic working processes, Off-Site Construction (OSC) methods have been frequently adopted in response to challenges such as declining productivity and labor shortages in the construction industry. Currently, in most OSC applications, the assembly phase is traditionally managed based on the personal experience and judgment of the site managers. This approach can lead to inaccuracies or omissions, particularly when dealing with a large amount of information on large, complex construction sites. Additionally, there are limitations in exploring more efficient and productive alternatives for rapidly adapting to changing on-site conditions. Given that the assembly phase significantly affects the OSC productivity, a systematic management approach is crucial for expanding OSC methods. Some initial studies used computer algorithms to determine the optimal assembly sequences. However, these studies often focused on geometrical characteristics, such as component weight or spatial occupancy, neglecting crucial factors in actual site planning, such as the work radius and component installation status. Moreover, these studies tended to prioritize the generation of initial assembly sequences rather than providing alternatives for adapting to evolving on-site conditions. In response to these limitations, this study presents a systematic framework utilizing a Building Information Modeling (BIM)–Genetic Algorithm (GA) approach to generate Precast Concrete (PC) component installation sequences. The developed system employs Genetic Algorithms to objectively explore diverse assembly plans, emphasizing the flexibility of accommodating evolving on-site conditions. Real on-site scenarios were simulated using this framework to explore multiple assembly plan alternatives and validate their applicability. Comprehensive interviews were conducted to validate the research and confirm the system’s potential contributions, especially at just-in-time-focused PC sites. Acknowledging a broader range of variables such as equipment and manpower, this study anticipates fostering more systematic on-site management within the context of a digitized construction environment. The proposed algorithm contributes to improving both productivity and sustainability of the construction industry by optimizing the management process of the off-site construction projects.
first_indexed 2024-03-07T22:44:41Z
format Article
id doaj.art-859271f8fb7c4494b739f0b96b31fb4b
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-03-07T22:44:41Z
publishDate 2024-02-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-859271f8fb7c4494b739f0b96b31fb4b2024-02-23T15:05:45ZengMDPI AGApplied Sciences2076-34172024-02-01144135810.3390/app14041358Building an Information Modeling-Based System for Automatically Generating the Assembly Sequence of Precast Concrete Components Using a Genetic AlgorithmSubin Bae0Heesung Cha1Shaohua Jiang2Department of Architectural Engineering, Ajou University, Suwon 16499, Republic of KoreaDepartment of Architectural Engineering, Ajou University, Suwon 16499, Republic of KoreaDepartment of Construction Management, Dalian University of Technology, Dalian 116024, ChinaFacing a significant decrease in economic working processes, Off-Site Construction (OSC) methods have been frequently adopted in response to challenges such as declining productivity and labor shortages in the construction industry. Currently, in most OSC applications, the assembly phase is traditionally managed based on the personal experience and judgment of the site managers. This approach can lead to inaccuracies or omissions, particularly when dealing with a large amount of information on large, complex construction sites. Additionally, there are limitations in exploring more efficient and productive alternatives for rapidly adapting to changing on-site conditions. Given that the assembly phase significantly affects the OSC productivity, a systematic management approach is crucial for expanding OSC methods. Some initial studies used computer algorithms to determine the optimal assembly sequences. However, these studies often focused on geometrical characteristics, such as component weight or spatial occupancy, neglecting crucial factors in actual site planning, such as the work radius and component installation status. Moreover, these studies tended to prioritize the generation of initial assembly sequences rather than providing alternatives for adapting to evolving on-site conditions. In response to these limitations, this study presents a systematic framework utilizing a Building Information Modeling (BIM)–Genetic Algorithm (GA) approach to generate Precast Concrete (PC) component installation sequences. The developed system employs Genetic Algorithms to objectively explore diverse assembly plans, emphasizing the flexibility of accommodating evolving on-site conditions. Real on-site scenarios were simulated using this framework to explore multiple assembly plan alternatives and validate their applicability. Comprehensive interviews were conducted to validate the research and confirm the system’s potential contributions, especially at just-in-time-focused PC sites. Acknowledging a broader range of variables such as equipment and manpower, this study anticipates fostering more systematic on-site management within the context of a digitized construction environment. The proposed algorithm contributes to improving both productivity and sustainability of the construction industry by optimizing the management process of the off-site construction projects.https://www.mdpi.com/2076-3417/14/4/1358off-site constructionBIMgenetic algorithmprecast concreteprefab assembly
spellingShingle Subin Bae
Heesung Cha
Shaohua Jiang
Building an Information Modeling-Based System for Automatically Generating the Assembly Sequence of Precast Concrete Components Using a Genetic Algorithm
Applied Sciences
off-site construction
BIM
genetic algorithm
precast concrete
prefab assembly
title Building an Information Modeling-Based System for Automatically Generating the Assembly Sequence of Precast Concrete Components Using a Genetic Algorithm
title_full Building an Information Modeling-Based System for Automatically Generating the Assembly Sequence of Precast Concrete Components Using a Genetic Algorithm
title_fullStr Building an Information Modeling-Based System for Automatically Generating the Assembly Sequence of Precast Concrete Components Using a Genetic Algorithm
title_full_unstemmed Building an Information Modeling-Based System for Automatically Generating the Assembly Sequence of Precast Concrete Components Using a Genetic Algorithm
title_short Building an Information Modeling-Based System for Automatically Generating the Assembly Sequence of Precast Concrete Components Using a Genetic Algorithm
title_sort building an information modeling based system for automatically generating the assembly sequence of precast concrete components using a genetic algorithm
topic off-site construction
BIM
genetic algorithm
precast concrete
prefab assembly
url https://www.mdpi.com/2076-3417/14/4/1358
work_keys_str_mv AT subinbae buildinganinformationmodelingbasedsystemforautomaticallygeneratingtheassemblysequenceofprecastconcretecomponentsusingageneticalgorithm
AT heesungcha buildinganinformationmodelingbasedsystemforautomaticallygeneratingtheassemblysequenceofprecastconcretecomponentsusingageneticalgorithm
AT shaohuajiang buildinganinformationmodelingbasedsystemforautomaticallygeneratingtheassemblysequenceofprecastconcretecomponentsusingageneticalgorithm