MULTI-TARGETS OPTIMIZATION DESIGN FOR MOVING CROSSBEAM OF MACHINE TOOL BASED ON ORTHOGONAL EXPERIMENTAL METHOD

In order to improve a machine moving beam’s comprehensive performances,which includes static and dynamic characteristics,it must have a reasonable beam ribs layout and structural properties. The crossbeam was simplified to get the mechanical vibration model,the maximum coupling deformation was solve...

Full description

Bibliographic Details
Main Authors: JU JiaQuan, QIU ZiXue, CUI DeYou, REN Dong, SHANG AiKun
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2018-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2018.02.017
_version_ 1797767805919035392
author JU JiaQuan
QIU ZiXue
CUI DeYou
REN Dong
SHANG AiKun
author_facet JU JiaQuan
QIU ZiXue
CUI DeYou
REN Dong
SHANG AiKun
author_sort JU JiaQuan
collection DOAJ
description In order to improve a machine moving beam’s comprehensive performances,which includes static and dynamic characteristics,it must have a reasonable beam ribs layout and structural properties. The crossbeam was simplified to get the mechanical vibration model,the maximum coupling deformation was solved by the theoretical calculation method. Using 3D software to establish the three-dimensional modeling of beam and ANSYS was used for static,modal analysis. Taking beam’s quality and the maximum coupling deformation,the maximum coupling stress,the first-order frequency as objective functions to judge the merits and drawbacks of crossbeam’s optimization,taking the crossbeam’s rib structure,the rib thickness,the angle of support stiffened plate as design variables for multi-objective optimization design. Orthogonal experimental method was used to design the orthogonal experiment with three levels and four factors. Using overall balance method to chose the optimal level,and then getting the best test program. The results show that: Theoretical analysis and simulation results are very similar. the beam with "井"type rib structure,rib thickness of 25 mm,the support stiffened plate tilted 55 ° design is the optimal solution.Compared with the original design,the beam deformation reduced by 7. 455% and the first-order frequency increased by 2. 956%,while the quality reduced by 473 kg. It shows that using the orthogonal experimental method to design reasonable levels and factors can achieve optimum results with fewer tests,and the orthogonal experimental method is valuable for engineering application.
first_indexed 2024-03-12T20:45:15Z
format Article
id doaj.art-85d7078f23f54611a127f7ccba8a7cf7
institution Directory Open Access Journal
issn 1001-9669
language zho
last_indexed 2024-03-12T20:45:15Z
publishDate 2018-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj.art-85d7078f23f54611a127f7ccba8a7cf72023-08-01T07:46:46ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692018-01-014035636230601512MULTI-TARGETS OPTIMIZATION DESIGN FOR MOVING CROSSBEAM OF MACHINE TOOL BASED ON ORTHOGONAL EXPERIMENTAL METHODJU JiaQuanQIU ZiXueCUI DeYouREN DongSHANG AiKunIn order to improve a machine moving beam’s comprehensive performances,which includes static and dynamic characteristics,it must have a reasonable beam ribs layout and structural properties. The crossbeam was simplified to get the mechanical vibration model,the maximum coupling deformation was solved by the theoretical calculation method. Using 3D software to establish the three-dimensional modeling of beam and ANSYS was used for static,modal analysis. Taking beam’s quality and the maximum coupling deformation,the maximum coupling stress,the first-order frequency as objective functions to judge the merits and drawbacks of crossbeam’s optimization,taking the crossbeam’s rib structure,the rib thickness,the angle of support stiffened plate as design variables for multi-objective optimization design. Orthogonal experimental method was used to design the orthogonal experiment with three levels and four factors. Using overall balance method to chose the optimal level,and then getting the best test program. The results show that: Theoretical analysis and simulation results are very similar. the beam with "井"type rib structure,rib thickness of 25 mm,the support stiffened plate tilted 55 ° design is the optimal solution.Compared with the original design,the beam deformation reduced by 7. 455% and the first-order frequency increased by 2. 956%,while the quality reduced by 473 kg. It shows that using the orthogonal experimental method to design reasonable levels and factors can achieve optimum results with fewer tests,and the orthogonal experimental method is valuable for engineering application.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2018.02.017The moving crossbeam of machine tool;Optimization design;Orthogonal experimental method;Finite element analysis;Multi-targets
spellingShingle JU JiaQuan
QIU ZiXue
CUI DeYou
REN Dong
SHANG AiKun
MULTI-TARGETS OPTIMIZATION DESIGN FOR MOVING CROSSBEAM OF MACHINE TOOL BASED ON ORTHOGONAL EXPERIMENTAL METHOD
Jixie qiangdu
The moving crossbeam of machine tool;Optimization design;Orthogonal experimental method;Finite element analysis;Multi-targets
title MULTI-TARGETS OPTIMIZATION DESIGN FOR MOVING CROSSBEAM OF MACHINE TOOL BASED ON ORTHOGONAL EXPERIMENTAL METHOD
title_full MULTI-TARGETS OPTIMIZATION DESIGN FOR MOVING CROSSBEAM OF MACHINE TOOL BASED ON ORTHOGONAL EXPERIMENTAL METHOD
title_fullStr MULTI-TARGETS OPTIMIZATION DESIGN FOR MOVING CROSSBEAM OF MACHINE TOOL BASED ON ORTHOGONAL EXPERIMENTAL METHOD
title_full_unstemmed MULTI-TARGETS OPTIMIZATION DESIGN FOR MOVING CROSSBEAM OF MACHINE TOOL BASED ON ORTHOGONAL EXPERIMENTAL METHOD
title_short MULTI-TARGETS OPTIMIZATION DESIGN FOR MOVING CROSSBEAM OF MACHINE TOOL BASED ON ORTHOGONAL EXPERIMENTAL METHOD
title_sort multi targets optimization design for moving crossbeam of machine tool based on orthogonal experimental method
topic The moving crossbeam of machine tool;Optimization design;Orthogonal experimental method;Finite element analysis;Multi-targets
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2018.02.017
work_keys_str_mv AT jujiaquan multitargetsoptimizationdesignformovingcrossbeamofmachinetoolbasedonorthogonalexperimentalmethod
AT qiuzixue multitargetsoptimizationdesignformovingcrossbeamofmachinetoolbasedonorthogonalexperimentalmethod
AT cuideyou multitargetsoptimizationdesignformovingcrossbeamofmachinetoolbasedonorthogonalexperimentalmethod
AT rendong multitargetsoptimizationdesignformovingcrossbeamofmachinetoolbasedonorthogonalexperimentalmethod
AT shangaikun multitargetsoptimizationdesignformovingcrossbeamofmachinetoolbasedonorthogonalexperimentalmethod