Design and Experimental Research of a Comb-Type Buckwheat-Harvesting Device

In this study, a comb-type buckwheat-harvesting device was designed and tested for use in hilly areas and on small plots of buckwheat in China. The device uses semi-feeding and allows for threshing before cutting. Through the parametric design of the threshing mechanism, a dynamic model of the comb...

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Main Authors: Chun Wang, Yongchao Shao, You Zhang, Zhi Xin, Jian Chen, Weiguo Zhang, Fuzeng Yang
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Agriculture
Subjects:
Online Access:https://www.mdpi.com/2077-0472/13/7/1383
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author Chun Wang
Yongchao Shao
You Zhang
Zhi Xin
Jian Chen
Weiguo Zhang
Fuzeng Yang
author_facet Chun Wang
Yongchao Shao
You Zhang
Zhi Xin
Jian Chen
Weiguo Zhang
Fuzeng Yang
author_sort Chun Wang
collection DOAJ
description In this study, a comb-type buckwheat-harvesting device was designed and tested for use in hilly areas and on small plots of buckwheat in China. The device uses semi-feeding and allows for threshing before cutting. Through the parametric design of the threshing mechanism, a dynamic model of the comb teeth’s striking of buckwheat plants was established. The effect of the machine’s forward speed and the speed of the comb teeth on the threshing rate was explored via a single-factor experiment. Based on the simulation test and actual operations, an orthogonal experiment with three factors and three levels was performed, using the machine’s forward speed, the speed of the comb teeth, and the tilt angle of the threshing mechanism as the factors, and the threshing rate, breakage rate, and loss rate as the indicators. Regression equation models were established for the relationship between the influencing factors and the threshing rate, breakage rate, and loss rate, and a response surface analysis of the influencing factors and their interaction was carried out. The results showed that the speed of the comb tooth had the greatest influence on the threshing rate, breakage rate, and loss rate, followed by the machine forward speed; the tilt angle of the threshing mechanism had the least influence on the threshing rate, breakage rate, and loss rate. By optimizing the multi-objective parameters of the regression equation models, reasonable parameters were obtained for the influencing factors: the machine forward speed was 0.5 m/s, the speed of the comb teeth was 1.2 m/s, and the inclination of the threshing mechanism was 45°. Under these conditions, the threshing rate was 80.10%, the breakage rate was 1.83%, and the loss rate was 7.03%.
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spelling doaj.art-85f161bbd153452f9faa5df4aa4483022023-11-18T17:53:04ZengMDPI AGAgriculture2077-04722023-07-01137138310.3390/agriculture13071383Design and Experimental Research of a Comb-Type Buckwheat-Harvesting DeviceChun Wang0Yongchao Shao1You Zhang2Zhi Xin3Jian Chen4Weiguo Zhang5Fuzeng Yang6College of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, ChinaCollege of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, ChinaCollege of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, ChinaCollege of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, ChinaCollege of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, ChinaCollege of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, ChinaCollege of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, ChinaIn this study, a comb-type buckwheat-harvesting device was designed and tested for use in hilly areas and on small plots of buckwheat in China. The device uses semi-feeding and allows for threshing before cutting. Through the parametric design of the threshing mechanism, a dynamic model of the comb teeth’s striking of buckwheat plants was established. The effect of the machine’s forward speed and the speed of the comb teeth on the threshing rate was explored via a single-factor experiment. Based on the simulation test and actual operations, an orthogonal experiment with three factors and three levels was performed, using the machine’s forward speed, the speed of the comb teeth, and the tilt angle of the threshing mechanism as the factors, and the threshing rate, breakage rate, and loss rate as the indicators. Regression equation models were established for the relationship between the influencing factors and the threshing rate, breakage rate, and loss rate, and a response surface analysis of the influencing factors and their interaction was carried out. The results showed that the speed of the comb tooth had the greatest influence on the threshing rate, breakage rate, and loss rate, followed by the machine forward speed; the tilt angle of the threshing mechanism had the least influence on the threshing rate, breakage rate, and loss rate. By optimizing the multi-objective parameters of the regression equation models, reasonable parameters were obtained for the influencing factors: the machine forward speed was 0.5 m/s, the speed of the comb teeth was 1.2 m/s, and the inclination of the threshing mechanism was 45°. Under these conditions, the threshing rate was 80.10%, the breakage rate was 1.83%, and the loss rate was 7.03%.https://www.mdpi.com/2077-0472/13/7/1383buckwheatthreshing before cuttingADAMS simulationfield experimentresponse surface methodology
spellingShingle Chun Wang
Yongchao Shao
You Zhang
Zhi Xin
Jian Chen
Weiguo Zhang
Fuzeng Yang
Design and Experimental Research of a Comb-Type Buckwheat-Harvesting Device
Agriculture
buckwheat
threshing before cutting
ADAMS simulation
field experiment
response surface methodology
title Design and Experimental Research of a Comb-Type Buckwheat-Harvesting Device
title_full Design and Experimental Research of a Comb-Type Buckwheat-Harvesting Device
title_fullStr Design and Experimental Research of a Comb-Type Buckwheat-Harvesting Device
title_full_unstemmed Design and Experimental Research of a Comb-Type Buckwheat-Harvesting Device
title_short Design and Experimental Research of a Comb-Type Buckwheat-Harvesting Device
title_sort design and experimental research of a comb type buckwheat harvesting device
topic buckwheat
threshing before cutting
ADAMS simulation
field experiment
response surface methodology
url https://www.mdpi.com/2077-0472/13/7/1383
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