Evaluation on the Performance of Airflow Distribution Device of Pneumatic Seeder for Rapeseed through CFD Simulations

The seeding performance of a pneumatic seed-metering equipment for rapeseed has a significant bearing on the sowing effect. When the negative pressure falls abruptly, the pneumatic system experiences a significant loss of negative pressure. This will prevent rapeseed from being entirely absorbed by...

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Main Authors: Zhaodong Li, Heng Zhang, Rui Xie, Xin Gu, Juanhui Du, Yongxin Chen
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Agriculture
Subjects:
Online Access:https://www.mdpi.com/2077-0472/12/11/1781
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author Zhaodong Li
Heng Zhang
Rui Xie
Xin Gu
Juanhui Du
Yongxin Chen
author_facet Zhaodong Li
Heng Zhang
Rui Xie
Xin Gu
Juanhui Du
Yongxin Chen
author_sort Zhaodong Li
collection DOAJ
description The seeding performance of a pneumatic seed-metering equipment for rapeseed has a significant bearing on the sowing effect. When the negative pressure falls abruptly, the pneumatic system experiences a significant loss of negative pressure. This will prevent rapeseed from being entirely absorbed by the seed plate, resulting in inconsistent seeding quantities along each row. In this study, CFD simulations were used to analyze the airflow field affecting the airflow transmission of an airflow distribution device. The essential structural characteristics of a conical cylinder conical-arranged kind of airflow distribution device were found, and the causes of negative pressure loss were analyzed from the standpoint of fluid kinematics. The optimal structural type of airflow distribution device was determined using fluid simulation. In addition, an orthogonal examination of the ideal type’s essential structural characteristics was conducted to minimize negative pressure loss during airflow transmission. Then, the influence of the negative pressure loss rate of the airflow distribution device on the variation coefficient of seeding quantity in each row of the seed-metering device was investigated using a bench test involving three factors: seed plate rotational speed, working negative pressure, and structure type. It was discovered that three parameters have highly substantial impacts on the negative pressure loss rate and the variation coefficient of seeding quantity in each row, and that the negative pressure loss rate correlates positively with the variation coefficient of the seeding quantity in each row. When negative pressure fell to 500 Pa, the negative pressure loss rate of the optimal structure type and the variation coefficient of seeding amount in each row of the seed-metering device fell by 6.25% and 3.45%, respectively. Field experiments reveal that the negative pressure loss rate of an airflow distribution device was below 20% and that the variation coefficient of seeding amount in each row of seed-metering devices was below 3.5%. The results can be used to analyze the construction of the pneumatic system and enhance the performance of the seed-metering equipment.
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spelling doaj.art-8628e652cc4b458c9dbc1ce0654d76c62023-11-24T03:16:46ZengMDPI AGAgriculture2077-04722022-10-011211178110.3390/agriculture12111781Evaluation on the Performance of Airflow Distribution Device of Pneumatic Seeder for Rapeseed through CFD SimulationsZhaodong Li0Heng Zhang1Rui Xie2Xin Gu3Juanhui Du4Yongxin Chen5School of Engineering, Anhui Agricultural University, Hefei 230036, ChinaSchool of Engineering, Anhui Agricultural University, Hefei 230036, ChinaSchool of Engineering, Anhui Agricultural University, Hefei 230036, ChinaSchool of Engineering, Anhui Agricultural University, Hefei 230036, ChinaSchool of Engineering, Anhui Agricultural University, Hefei 230036, ChinaSchool of Engineering, Anhui Agricultural University, Hefei 230036, ChinaThe seeding performance of a pneumatic seed-metering equipment for rapeseed has a significant bearing on the sowing effect. When the negative pressure falls abruptly, the pneumatic system experiences a significant loss of negative pressure. This will prevent rapeseed from being entirely absorbed by the seed plate, resulting in inconsistent seeding quantities along each row. In this study, CFD simulations were used to analyze the airflow field affecting the airflow transmission of an airflow distribution device. The essential structural characteristics of a conical cylinder conical-arranged kind of airflow distribution device were found, and the causes of negative pressure loss were analyzed from the standpoint of fluid kinematics. The optimal structural type of airflow distribution device was determined using fluid simulation. In addition, an orthogonal examination of the ideal type’s essential structural characteristics was conducted to minimize negative pressure loss during airflow transmission. Then, the influence of the negative pressure loss rate of the airflow distribution device on the variation coefficient of seeding quantity in each row of the seed-metering device was investigated using a bench test involving three factors: seed plate rotational speed, working negative pressure, and structure type. It was discovered that three parameters have highly substantial impacts on the negative pressure loss rate and the variation coefficient of seeding quantity in each row, and that the negative pressure loss rate correlates positively with the variation coefficient of the seeding quantity in each row. When negative pressure fell to 500 Pa, the negative pressure loss rate of the optimal structure type and the variation coefficient of seeding amount in each row of the seed-metering device fell by 6.25% and 3.45%, respectively. Field experiments reveal that the negative pressure loss rate of an airflow distribution device was below 20% and that the variation coefficient of seeding amount in each row of seed-metering devices was below 3.5%. The results can be used to analyze the construction of the pneumatic system and enhance the performance of the seed-metering equipment.https://www.mdpi.com/2077-0472/12/11/1781rapeseedairflow distribution devicepneumatic seederoptimizationnegative pressure loss
spellingShingle Zhaodong Li
Heng Zhang
Rui Xie
Xin Gu
Juanhui Du
Yongxin Chen
Evaluation on the Performance of Airflow Distribution Device of Pneumatic Seeder for Rapeseed through CFD Simulations
Agriculture
rapeseed
airflow distribution device
pneumatic seeder
optimization
negative pressure loss
title Evaluation on the Performance of Airflow Distribution Device of Pneumatic Seeder for Rapeseed through CFD Simulations
title_full Evaluation on the Performance of Airflow Distribution Device of Pneumatic Seeder for Rapeseed through CFD Simulations
title_fullStr Evaluation on the Performance of Airflow Distribution Device of Pneumatic Seeder for Rapeseed through CFD Simulations
title_full_unstemmed Evaluation on the Performance of Airflow Distribution Device of Pneumatic Seeder for Rapeseed through CFD Simulations
title_short Evaluation on the Performance of Airflow Distribution Device of Pneumatic Seeder for Rapeseed through CFD Simulations
title_sort evaluation on the performance of airflow distribution device of pneumatic seeder for rapeseed through cfd simulations
topic rapeseed
airflow distribution device
pneumatic seeder
optimization
negative pressure loss
url https://www.mdpi.com/2077-0472/12/11/1781
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AT ruixie evaluationontheperformanceofairflowdistributiondeviceofpneumaticseederforrapeseedthroughcfdsimulations
AT xingu evaluationontheperformanceofairflowdistributiondeviceofpneumaticseederforrapeseedthroughcfdsimulations
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